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How much do process development associate jobs pay per hour?

As of May 28, 2026, the average hourly pay for process development associate in the United States is $33.68, according to ZipRecruiter salary data. Most workers in this role earn between $27.64 and $41.35 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Associate, and why are they important?

To thrive as a Process Development Associate, you need a strong background in biochemistry, chemical engineering, or a related field, often supported by a bachelor’s or master’s degree. Experience with laboratory instrumentation, process optimization tools, and familiarity with regulatory standards such as GMP are typically required. Attention to detail, problem-solving abilities, and effective teamwork are vital soft skills for excelling in this role. These competencies are crucial for ensuring efficient process design, regulatory compliance, and successful scale-up in manufacturing environments.

What are the primary challenges faced by a Process Development Associate when scaling up laboratory processes to manufacturing scale?

A Process Development Associate often encounters challenges in translating small-scale laboratory protocols into large-scale manufacturing processes. Variations in equipment, raw material quality, and environmental conditions can impact reproducibility and efficiency. Addressing these issues requires strong troubleshooting skills, attention to detail, and close collaboration with cross-functional teams such as manufacturing, quality assurance, and engineering to ensure smooth technology transfer and consistent product quality.

What is a Process Development Associate?

A Process Development Associate is a professional who assists in designing, optimizing, and scaling up manufacturing processes, typically in industries such as biotechnology, pharmaceuticals, or chemical engineering. They work closely with scientists and engineers to develop efficient, safe, and cost-effective processes for producing products or materials. Their responsibilities often include conducting experiments, collecting and analyzing data, troubleshooting process issues, and supporting technology transfer to manufacturing. This role is essential for ensuring that new or improved products can be produced reliably at larger scales. Process Development Associates help bridge the gap between research and full-scale production.

What is the difference between Process Development Associate vs Process Engineer?

AspectProcess Development AssociateProcess Engineer
Required CredentialsBachelor's in Chemistry, Chemical Engineering, or related field; often some experience in process developmentBachelor's or Master's in Chemical Engineering or related; more emphasis on engineering principles
Work EnvironmentLaboratory and pilot plant settings, focused on process research and developmentManufacturing plants, production lines, and process optimization environments
Employer & Industry UsagePharmaceutical, biotech, and chemical industries; entry to mid-level rolesChemical, manufacturing, and process industries; more senior roles in process optimization

The Process Development Associate primarily focuses on developing and optimizing new processes in lab and pilot settings, often working closely with R&D teams. In contrast, the Process Engineer applies engineering principles to scale up processes, improve manufacturing efficiency, and troubleshoot production issues. While both roles require a background in chemical or process engineering, the Process Development Associate is more research-oriented, whereas the Process Engineer emphasizes process implementation and optimization in production environments.

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Process Development Associate jobs near you
Infographic showing various Process Development Associate job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 85% Full Time, and 14% Part Time. Highlights an 88% Physical, 3% Hybrid, and 9% Remote job distribution, with an average salary of $70,060 per year, or $33.7 per hour.
Process Development Associate

Process Development Associate

Boston BioProducts

Milford, MA • On-site

Full-time

Posted 19 days ago

Job description

We are seeking a Process Development (PD) Associate to ensure new products are onboarded with the exact specifications and quality requirements of customers. The PD Associate II will verify the feasibility, scalability and accuracy of products, processes and projects. The PDAssociate II will continuously work to improve existing processes in terms of efficiency, consistency, and quality.


This is a 100% (Mon-Fri) onsite role in Milford, MA - LOCAL CANDIDATES ONLY


**Direct Applicants ONLY - No Staffing Agencies or Third-Party Recruiters.


Responsibilities:


  • Calculate, perform, verify and review chemical product formulations
  • Onboards new products following BBP procedures and standards (documentation, feasibility, scalability, consistency, and verification)
  • Generates manufacturing batch records and translates customer requirements into technical instructions for manufacturing
  • Create pilot, verification, and investigational batches
  • Assist in performing investigations for complaints, verification or new procedures
  • Draft, review and update SOPs, Work Instructions, Memos, Safety Data Sheets, etc.
  • Communicate with clients and vendors to ensure timelines and projects are completed.
  • Forecast and provide minimum quantities of raw materials, chemicals and consumables.
  • Calibrate, qualify, validate, and perform preventative maintenance on equipment
  • Review previous processes, SOPs, and procedures for potential improvement
  • Training staff in new procedures, equipment usage, lab and chemical safety
  • Ensuring that all products are properly discarded in accordance with the Safety Data Sheet
  • Work on new projects assigned by Process Development Manager as they arise


Education:

Bachelor's degree in Biology, BioChemistry or any related discipline


Experience:

Minimum of 2-3 years working in a GMP, ISO or manufacturing environment


Knowledge & Skills:

  • Includes all Knowledge and Skills of a Process Development Associate I
  • Ability to perform calculations for new and existing products
  • Ability to meet deadlines, multitask, and change priorities while maintaining productivity
  • Ability to coordinate internally and externally with BBP team members and clients to ensure project completion.
  • Ability to work well independently and within a team


Physical Requirements:

  • Stand and work in a lab environment for an extended period
  • Ability to Lift and Transfer up to 25 pounds
  • Work underneath a Biological Safety Hood for an extended period



Apply