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Process Development Engineer Jobs (NOW HIRING)

Huntsman Corp

Process Development Engineer

Mcintosh, AL · On-site

Process Development Engineer Huntsman is seeking a Process Development Engineer supporting the ADMAT Division located at the McIntosh Site. This position will report to the Site PD Manager. Job Scope ...

Huntsman

Process Development Engineer

Mcintosh, AL

: Process Development Engineer Huntsman is seeking a Process Development Engineer supporting the ADMAT Division located at the McIntosh Site . This position will report to the Site PD Manager . Job ...

SpaceX

Process Development Engineer

Hawthorne, CA · On-site

$110K - $135K/yr

PROCESS DEVELOPMENT ENGINEER - BUILD RELIABILITY The Process Development Engineer is responsible for developing and improving business processes and systems that enable SpaceX to design, build ...

SpaceX

Process Development Engineer

Hawthorne, CA

$110K - $135K/yr

PROCESS DEVELOPMENT ENGINEER - BUILD RELIABILITY The Process Development Engineer is responsible for developing and improving business processes and systems that enable SpaceX to design, build ...

SpaceX

Process Development Engineer

Hawthorne, CA · On-site

$110K - $135K/yr

PROCESS DEVELOPMENT ENGINEER - BUILD RELIABILITY The Process Development Engineer is responsible for developing and improving business processes and systems that enable SpaceX to design, build ...

5AM Ventures

Process Development Engineer

Emeryville, CA

$85K - $125K/yr

In this newly created role, as a Process Development Engineer I, you will work in close collaboration with our Process Development team, and our Senior Process Engineer in particular, to advance our ...

5AM Ventures

Process Development Engineer

Emeryville, CA · On-site

$85K - $125K/yr

In this newly created role, as a Process Development Engineer I, you will work in close collaboration with our Process Development team, and our Senior Process Engineer in particular, to advance our ...

Solidigm

Process Development Engineer

Rancho Cordova, CA · On-site

$139K - $223K/yr

As a Process Development Engineer at Solidigm you will be responsible for delivering module capability for the next node on the 3D NAND technology roadmap, partnering with the module process ...

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How much do process development engineer jobs pay per year?

As of Jun 5, 2026, the average yearly pay for process development engineer in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

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Process Development Engineer jobs near you

Process Development Engineer

VeeRteq Solutions Inc.

Butte, MT • On-site

$82K/yr

Full-time

Posted 12 days ago

Job description

Job Role : Process Development Engineer
Location : Butte, MT
Prioritized Must Have Skills for the Process Development Engineer:

#1. Bachelor’s degree in Chemical Engineering, Chemistry, Materials Science, or closely related field (Master’s preferred)

#2. 3–7 years of hands-on process development or applied R&D laboratory experience

#3. Strong experience in experimental design, execution, and disciplined documentation with traceable data capture

#4. Experience with analytical techniques such as HPLC, GC, spectroscopy, imaging, or similar methods

#5. Proven ability to troubleshoot laboratory and pilot-scale processes and work cross-functionally, with strong adherence to SOPs, safety standards, and HSE practices

Responsibilities of the Process Development Engineer:

  • Execute structured laboratory and pilot-scale experiments to support process and technology development
  • Maintain disciplined experimental practices with high-quality documentation and traceable data capture
  • Perform analytical testing and manage, organize, and interpret experimental datasets
  • Translate results into clear technical summaries and actionable next steps
  • Troubleshoot equipment, experimental setups, and process performance issues in lab and pilot environments
  • Collaborate cross-functionally with mechanical, electrical, controls, and chemical engineering teams, along with operations and materials functions, to ensure test readiness and execution
  • Support safe lab operations by following SOPs, maintaining proper housekeeping, and adhering to HSE standards
  • Manage chemical inventory, SDS documentation, and overall lab organization
  • Contribute to process development, validation, and scale-up from lab to pilot and operational environments
  • Present technical findings to internal teams and external stakeholders

Requirements of the Process Development Engineer: 

  • B.S. in Chemical Engineering, Chemistry, Material Science or a closely related discipline, M.S. degree of strong value
  • 3 to 7 years of experience
  • Hands-on laboratory experience
  • Ability to execute experiments safely with disciplined documentation and traceable data capture
  • Familiarity with routine analytical methods (HPLC, GC, Spectroscopy, imaging, etc.)
  • Practical troubleshooting capability and comfortable working in laboratory and pilot-plant environments
  • Strong Chemistry Background
  • Excellent verbal and written communication skills
  • Strong proficiency in data reduction and visualization (Excel, Matlab, Python, etc.)
  • Strong work ethic and team player attributes

Preferred Qualifications of the Process Development Engineer:

  • Experience with mixing processes is a plus
  • Strong understanding of fundamental chemical process concepts (mass balance, heat transfer, material handling)
  • Experience writing test plans and test reports, or working in a documentation-driven environment
  • Experience with advanced statistical methods including Design of Experiments (DOE) plans and implementation using statistical tools (JMP, Minitab, etc.

Other Key Requirements:

  • Relocation assistance available for qualified candidates
  • Work on-site