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Process Development Engineer Jobs (NOW HIRING)

FITS LLC

Process Development Engineer

Dorado, PR · On-site

For Process Development services in the Process Engineering area. WHAT MAKES YOU A FIT: The Technical Part: * Bachelor Degree in Engineering ( Mechanical or Electrical ) and at least five (5) years ...

Teleflex

Process Development Engineer

Trenton, GA · On-site

... process development and design to meet customer product requirements. Provide engineering support of products as they advance into production. Lead major projects involving capital improvement ...

Nokia

Process Development Engineer

Allentown, PA · On-site

The person should have hands-on experience with process development and be well versed in mechanical engineering or materials science as well as with automated equipment in a high-volume ...

Nokia

Process Development Engineer

Allentown, PA · On-site

The person should have hands-on experience with process development and be well versed in mechanical engineering or materials science as well as with automated equipment in a high-volume ...

Eastman

Process Development Engineer

Kingsport, TN · On-site

$112/hr

Process Development Engineer Job Requisition ID: 56392 Founded in 1920, Eastman is a global specialty materials company that produces a broad range of products found in items people use every day.

Teledyne

Process Development Engineer

Goleta, CA

$90K - $121K/yr

As part of the uncooled detector (focal plane array) research and development team, the successful candidate will have responsibility for engineering wafer fab processes including DUV lithography ...

Periodic Labs

Process Development Engineer

Menlo Park, CA · On-site

$175K - $275K/yr

About the Role As a Process Development Engineer, you will play a crucial role in designing and optimizing the workflows and tools that enable high-efficiency process technologies, primarily for the ...

Teleflex

Process Development Engineer

Trenton, GA · On-site

... process development and design to meet customer product requirements. • Provide engineering support of products as they advance into production. • Lead major projects involving capital ...

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How much do process development engineer jobs pay per year?

As of Jun 5, 2026, the average yearly pay for process development engineer in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

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Process Development Engineer jobs near you

Process Development Engineer

Mirus Consulting Group

Dorado, PR • On-site

Full-time

Posted 22 days ago

Job description

mîrus Consulting Group is a local company based in Humacao, Puerto Rico that provides computer system validation and information technology consulting services to pharmaceutical companies and other organizations across the Island and parts of the United States. Its services include the assessment and validation of automation equipment, network infrastructures and business processes, as well as the project management involved.
Role Summary
The Process Development Engineer supports the development, validation, and implementation of new manufacturing processes. The role involves equipment and process validation, documentation generation, process optimization, and cross-functional technical collaboration.
Key Responsibilities
  • Support IQ/OQ/PQ and process performance qualification activities; develop validation protocols, reports, and master validation plans.
  • Design and develop inprocess and receiving inspection systems for new components and processes.
  • Generate equipment documentation (evaluations, PM/calibration procedures) and manufacturing instructions.
  • Manage process development projects from concept through implementation; collaborating with cross-functional teams.
  • Apply DOE, PFMEA, and risk analysis to characterize, optimize, and improve manufacturing processes.
  • Work with technologies such as laser welding, heat bonding, injection molding, vision systems, and automation (PLC/servo/pneumatics/sensors).
Process Characterization & Reporting Activities
  • Evaluate current manufacturing process flows and identify gaps and improvement opportunities.
  • Analyze product requirements to ensure alignment with manufacturing capabilities.
  • Assess manufacturability and scalability of processes.
  • Review historical process data, including yield trends, scrap rates, and process capability.
  • Perform time studies and cycle time analysis to optimize efficiency.
  • Execute Design of Experiments (DOE) studies for process characterization and optimization.
  • Develop and maintain PFMEA documentation.
  • Conduct engineering assessments to support decision-making and technical justification.
  • Create and maintain process flow diagrams.
  • Develop automation concepts to improve process capability and efficiency.
  • Perform feasibility studies for new processes, technologies, or equipment.
  • Conduct risk assessments to identify and mitigate process risks.
  • Define validation strategies, including preliminary validation approaches for new and existing processes.
Experience Requirements
  • 5-7+ years in manufacturing engineering or quality engineering within an FDAregulated environment (medical devices, pharma, diagnostics, biotech).
  • Strong working knowledge of 21 CFR Part 820, GMP, and ISO 13485.
  • Electrical and mechanical engineering background applied to automated manufacturing systems.
  • Experience with automation/controls, tooling, fixtures, test method development, and equipment qualification.
  • Proficiency in DOE, FMEA, CAPA, and rootcause investigation.
  • Experience supporting new product introductions and process scaleup.

This Company is an equal employment opportunity employer. We adhere to a policy of making employment decisions without regard to race, color, religion, sex, sexual orientation, national origin, citizenship, age or disability. We assure you that your opportunity for employment with this Company depends solely on your qualifications.

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