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Senior Process Engineer Jobs (NOW HIRING)

Genesis AEC

Senior Process Engineer

Blue Bell, PA · On-site

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing, and integrating the different pieces of a design puzzle? Are you seeking the next step in your career ...

Genesis AEC

Senior Process Engineer

Blue Bell, PA

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing, and integrating the different pieces of a design puzzle? Are you seeking the next step in your career ...

Sterling Engineering

Senior Process Engineer

Goodland, KS · On-site

$120K - $130K/yr

Senior Process Engineer Location: Goodland, Kansas Job Type: Direct Hire Salary: $120,000-$130,000 About the Opportunit yOur client, a leading organization, is seeking a Senior Process Enginee r to ...

ORAU

Senior Process Engineer

Greenville, SC · On-site

$97K - $126K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

Envirogen

$90K - $116K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

Envirogen

Senior Process Engineer

Kingwood, TX · Remote

$106K - $137K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

Stark Pharma Solutions Inc

Senior Process Engineer

Bend, OR · On-site

$109K - $141K/yr

Senior Process Engineer Location: Bend, OR Duration: 12+ Month Contract Position Overview We are seeking an experienced Senior Process Engineer to support pharmaceutical and API manufacturing ...

ORAU

Senior Process Engineer

Houston, TX · On-site

$99K - $128K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

ORAU

Senior Process Engineer

Greenville, SC · On-site

$97K - $126K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

Envirogen

Senior Process Engineer

Kingwood, TX · On-site +1

$90K - $117K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

Amrize

Senior Process Engineer

Salt Lake City, UT

$101K - $130K/yr

Senior Process Engineer | Req ID: 16166 | HR Contact: Edgar Alexander DERCE MOLINARES | Location: Building Envelope - Salt Lake City, UT ABOUT THE ROLE Amrize Building Envelope LLC seeks a Senior ...

Sibelco

Sr. Process Engineer

Atlanta, GA · On-site

$100K - $129K/yr

Sr. Process Engineer Location: Atlanta CP At Sibelco, we advance life through materials. For over 150 years, we've been a trusted leader in sourcing, transforming, and distributing specialty ...

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All JobsSenior Process Engineer Jobs

Senior Process Engineer information

See salary details

$75K

$121.1K

$170.5K

How much do senior process engineer jobs pay per year?

As of Jun 24, 2026, the average yearly pay for senior process engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What engineers make $300,000 a year?

Senior Process Engineers in industries such as oil and gas, chemical manufacturing, or aerospace can earn $300,000 or more annually, especially with extensive experience, specialized skills, and leadership roles. High compensation often includes bonuses, stock options, or other incentives, and requires advanced technical knowledge and certifications like Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to safety and regulatory standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What engineer makes $500,000 a year?

Senior Process Engineers in specialized industries such as oil and gas, chemical manufacturing, or aerospace can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, safety standards, and industry-specific tools.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PMP.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
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Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in the United States as of June 2026, with employment types broken down into 1% Locum Tenens, 91% Full Time, 3% Part Time, 1% Temporary, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $121,116 per year, or $58.2 per hour.
Horizon Firearms: Sr. Process Engineer

Horizon Firearms: Sr. Process Engineer

Kaspar Companies

Bryan, TX • On-site

$95K - $124K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 3 days ago

Job description

Description:

Sr. Process Engineer

  • Do you thrive in a results-driven manufacturing environment focused on quality and continuous improvement?
  • Are you passionate about solving production challenges and improving operational performance?
  • Does working for a family-centric company with deep roots appeal to you?
  • Do the values of stewardship, versatility, and family resonate strongly with you?
  • Do you find the improvement of people’s lives through stewardship of God-given resources inspiring?
  • Then, Horizon Firearms is right for you!

Sr. Process Engineer Job Summary

The Sr. Process Engineer is responsible for executing, stabilizing, and improving production processes on the shop floor. This role ensures manufacturing processes run as intended, production issues are resolved quickly, and improvements are implemented and sustained over time.


Sr. Process Engineer Responsibilities

  • Own day-to-day process performance on the shop floor
  • Respond quickly to production issues and restore normal operation
  • Support operators and machinists in real-time problem solving
  • Lead and facilitate Kaizen events focused on improving manufacturing capabilities
  • Ensure adherence to standard work and process documentation
  • Provide hands-on training to operators and machinists
  • Identify root causes of recurring production issues
  • All other duties as assigned by management


Sr. Process Engineer Skills and Competencies

  • Working knowledge of CNC machining and assembly processes
  • Ability to read and interpret technical drawings
  • Strong hands-on problem-solving ability
  • Comfortable working on the shop floor daily
  • Strong communication with operators and supervisors

Sr. Process Engineer Qualifications

  • 3–7 years of experience in growing manufacturing and production environments
  • Hands-on experience supporting production operations
  • Experience resolving real production issues
  • Experience leading or supporting Kaizen events
  • Experience in precision manufacturing preferred

Sr. Process Engineer Physical Requirements

Ability to work in a manufacturing environment with required PPE including eye protection, hearing protection, and safety shoes. Ability to stand, walk, and lift materials as needed throughout the workday.


Sr. Process Engineer Work Environment

Manufacturing floor environment with a mix of programming, troubleshooting, and hands-on machine interaction.


Sr. Process Engineer Benefits

• Health Insurance

• Vision Insurance

• Dental Insurance

• 401k

• Paid Time Off

• Profit Sharing

• Counseling

Requirements: