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Senior Process Engineer Jobs (NOW HIRING)

htna

Senior Process Engineer

Milwaukee, WI

$99K - $128K/yr

Senior Process Engineer will collaboratively work with Process Engineers to support production demands that require a high skill set and knowledge to successfully resolve in a timely manner to meet ...

ORAU

Senior Process Engineer

Greenville, SC

$97K - $126K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

Amrize

Senior Process Engineer

Salt Lake City, UT

$101K - $130K/yr

Senior Process Engineer | Req ID: 16166 | HR Contact: Edgar Alexander DERCE MOLINARES | Location: Building Envelope - Salt Lake City, UT ABOUT THE ROLE Amrize Building Envelope LLC seeks a Senior ...

Envirogen

$90K - $116K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

Envirogen

Senior Process Engineer

Kingwood, TX · Remote

$106K - $137K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

ORAU

Senior Process Engineer

Greenville, SC · On-site

$97K - $126K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

Henkel AG & Co. KGaA

Sr Process Engineer

Seabrook, NH · On-site

$106K - $137K/yr

The Senior Process Engineer provides technical leadership and continuous improvement support across the Seabrook site to drive safety, quality, productivity, and cost performance. * This role ...

ORAU

Senior Process Engineer

Houston, TX · On-site

$99K - $128K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

Envirogen

Senior Process Engineer

Kingwood, TX · On-site +1

$90K - $117K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

ORAU

Senior Process Engineer

Greenville, SC · On-site

$97K - $126K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

Henkel AG & Co. KGaA

Sr Process Engineer

Seabrook, NH · On-site

$106K - $138K/yr

The Senior Process Engineer provides technical leadership and continuous improvement support across the Seabrook site to drive safety, quality, productivity, and cost performance. * This role ...

Brady

Senior Process Engineer

Milwaukee, WI · On-site

$102K - $132K/yr

The Senior Process Engineer is an important member of the Materials R&D group with responsibility for providing hands-on process engineering expertise and leadership to new product development ...

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Senior Process Engineer information

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$75K

$121.1K

$170.5K

How much do senior process engineer jobs pay per year?

As of Jun 4, 2026, the average yearly pay for senior process engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

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Senior Process Engineer jobs near you
Kaspar Outdoors: Sr. Process Engineer

Kaspar Outdoors: Sr. Process Engineer

Kaspar Companies

Bryan, TX • On-site

$95K - $124K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 25 days ago

Job description

Description:

Sr. Process Engineer

  • Do you thrive in a results-driven manufacturing environment focused on quality and continuous improvement?
  • Are you passionate about solving production challenges and improving operational performance?
  • Does working for a family-centric company with deep roots appeal to you?
  • Do the values of stewardship, versatility, and family resonate strongly with you?
  • Do you find the improvement of people’s lives through stewardship of God-given resources inspiring?
  • Then, Kaspar Outdoors is right for you!

Sr. Process Engineer Job Summary

The Sr. Process Engineer is responsible for executing, stabilizing, and improving production processes on the shop floor. This role ensures manufacturing processes run as intended, production issues are resolved quickly, and improvements are implemented and sustained over time.


Sr. Process Engineer Responsibilities

  • Own day-to-day process performance on the shop floor
  • Respond quickly to production issues and restore normal operation
  • Support operators and machinists in real-time problem solving
  • Lead and facilitate Kaizen events focused on improving manufacturing capabilities
  • Ensure adherence to standard work and process documentation
  • Provide hands-on training to operators and machinists
  • Identify root causes of recurring production issues
  • All other duties as assigned by management


Sr. Process Engineer Skills and Competencies

  • Working knowledge of CNC machining and assembly processes
  • Ability to read and interpret technical drawings
  • Strong hands-on problem-solving ability
  • Comfortable working on the shop floor daily
  • Strong communication with operators and supervisors

Sr. Process Engineer Qualifications

  • 3–7 years of experience in growing manufacturing and production environments
  • Hands-on experience supporting production operations
  • Experience resolving real production issues
  • Experience leading or supporting Kaizen events
  • Experience in precision manufacturing preferred

Sr. Process Engineer Physical Requirements

Ability to work in a manufacturing environment with required PPE including eye protection, hearing protection, and safety shoes. Ability to stand, walk, and lift materials as needed throughout the workday.


Sr. Process Engineer Work Environment

Manufacturing floor environment with a mix of programming, troubleshooting, and hands-on machine interaction.


Sr. Process Engineer Benefits

• Health Insurance

• Vision Insurance

• Dental Insurance

• 401k

• Paid Time Off

• Profit Sharing

• Counseling

Requirements: