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Senior Process Engineer Jobs in Pittsburgh, PA (NOW HIRING)

Form Energy

Senior Process Engineer, Powder Mixing

Weirton, WV · On-site

$101K - $131K/yr

As a Senior Process Engineer, you will lead the development and optimization of powder mixing operations that are fundamental to the performance and reliability of our electrodes. Your expertise in ...

POWEREX, INC.

Process Engineer

Youngwood, PA · On-site

They have a higher degree of self-sufficiency than junior process engineers yet are still to learn from and support senior process engineers. WORKING PROCEDURES: * Identify, document, and resolve ...

POWEREX INC

Process Engineer

Youngwood, PA · On-site

$60K - $95K/yr

They have a higher degree of self-sufficiency than junior process engineers yet are still to learn from and support senior process engineers. WORKING PROCEDURES: * Identify, document, and resolve ...

Form Energy

Senior Process Engineer, Operations

Weirton, WV · On-site

$101K - $131K/yr

Role Description Form Energy is hiring a Process Engineer to join our Operations Engineering team and help scale production of our iron-air battery. In this role, you will drive the optimization of ...

Form Energy

Senior Process Engineer, NPI Projects

Weirton, WV · On-site

$101K - $131K/yr

Role Description Form Energy is hiring an NPI Project Engineer to own the introduction and implementation of mechanical product and process changes into our manufacturing facility. This role sits ...

AK Steel

Senior Process Control Engineer

Butler, PA · On-site

$93K - $121K/yr

Butler, PA Cleveland-Cliffs, Butler Works has an immediate opportunity for a Senior Process Control Engineer - Dev Ops. This role focuses on designing, developing, and supporting backend software ...

ATI

Process Engineer

Brackenridge, PA

ATI is seeking to hire a Process Engineer atour Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh). Our HRPF is a $1.2B state-of-the-art manufacturing facility ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Pittsburgh, PA

Senior Process Engineer information

See Pittsburgh, PA salary details

$72.8K

$117.6K

$165.5K

How much do senior process engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for senior process engineer in Pittsburgh, PA is $117,581.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,000.00 and $130,600.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Pittsburgh, PA? The most popular types of Process Engineer jobs in Pittsburgh, PA are:
What are popular job titles related to Senior Process Engineer jobs in Pittsburgh, PA? For Senior Process Engineer jobs in Pittsburgh, PA, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Pittsburgh, PA look for? The top searched job categories for Senior Process Engineer jobs in Pittsburgh, PA are:
What cities near Pittsburgh, PA are hiring for Senior Process Engineer jobs? Cities near Pittsburgh, PA with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Pittsburgh, PA as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $117,581 per year, or $56.5 per hour.

Senior Process Engineer

Panther Life Sciences Corporation

Pittsburgh, PA • On-site

$130K - $150K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 21 days ago

Job description

Panther: Better Health Is Skin Deep
With its intradermal SmartPatch™, Panther has unlocked the healing powers of the skin by precisely delivering and activating local and systemic treatments where they can be most effective. Panther is targeting economically attractive markets of increasing clinical and regulatory difficulty, starting with efficacious Cosmetics and Medical Aesthetics, and later, Therapeutics. Panther's AI-based platform accelerates product development and personalizes treatment and care, resulting in compelling provider and consumer user experiences. Panther's platform, significant IP portfolio and advantaged regulatory strategy provide a defensible moat. Panther is launching initial products beginning in 2027. Panther is led and supported by successful serial entrepreneurs and advised by leading medical professionals.
The Opportunity
Panther Life Sciences is building the future of drug delivery through dissolvable microarray patch (MAP) technology, a platform with the potential to transform how medicines and skin health products are delivered. As our Senior Process Engineer, you will play a critical role in taking our breakthrough technology from pilot manufacturing to commercial scale by leading the development of our first high throughput automated manufacturing line. This is a rare opportunity to help define how an entirely new category of products is manufactured.
Working alongside world class scientists and engineers, you will serve as Panther's technical lead with external engineering firms and manufacturing partners, ensuring our processes are scalable, robust, and compliant with medical device standards. Your work will directly impact every future Panther product by creating the manufacturing foundation that enables commercialization, revenue growth, and long term platform expansion
Responsibilities
  • Lead the development and scale up of Panther's automated manufacturing process for dissolvable microarray patches (MAPs).
  • Partner with external engineering firms to design, develop, and implement a high throughput manufacturing line from concept through execution.
  • Serve as Panther's primary technical representative with engineering vendors and contract manufacturing organizations (CMOs), ensuring projects remain on schedule, within budget, and aligned with technical requirements.
  • Translate laboratory and pilot scale manufacturing processes into robust, scalable commercial manufacturing solutions.
  • Identify manufacturing bottlenecks and develop engineering solutions to improve throughput, yield, quality, and reliability.
  • Support technology transfer activities to external manufacturing partners while ensuring cGMP and medical device compliance.
  • Participate in clinical and commercial manufacturing campaigns and drive continuous process improvements.
  • Collaborate closely with Process Development, Formulation and CMC, Device Development, Manufacturing, Quality, and Regulatory teams to successfully commercialize Panther's platform.
  • Travel regularly to engineering partners, vendors, and CMO facilities, approximately 25 to 40 percent.

Qualifications
  • Bachelor's degree or higher in Mechanical Engineering, Chemical Engineering, Biomedical Engineering, Process Engineering, Automation Engineering, or a related engineering discipline.
  • Five or more years of experience in process engineering, manufacturing engineering, or process development within medical devices, biotechnology, pharmaceuticals, or another highly regulated industry.
  • Proven experience scaling manufacturing processes from pilot to commercial production.
  • Experience leading complex engineering projects involving external vendors, engineering firms, or contract manufacturers.
  • Strong understanding of automated manufacturing systems, process optimization, and equipment development.
  • Experience working within FDA regulated, cGMP, ISO 13485, or similar manufacturing environments.
  • Strong project management, communication, and cross functional collaboration skills.
  • Willingness to travel approximately 25 to 40 percent.

Preferred Qualifications:
  • Experience building or launching new manufacturing lines or greenfield manufacturing facilities.
  • Experience leading technology transfer to CMOs or external manufacturing partners.
  • Knowledge of medical device quality systems, validation, and regulatory requirements.
  • Experience with automation, robotics, vision systems, or high throughput manufacturing equipment.
  • Experience supporting clinical manufacturing and commercial product launches.
  • Experience working in a startup or other fast paced, high growth environment.

Benefits and more:
  • Relocation assistance available
  • Equity in the form of Stock Options
  • Robust Health Insurance includes Medical, Dental, Vision
  • Life, AD&D, and Short-Term Disability Insurance
  • In-person company events
  • Fully-stock kitchen
  • In-office lunch twice a week
  • Working with a world-class team in technology and healthcare on the most innovative solutions
  • Paid time off and Paid Company Holidays.

Equal Opportunity Employer
Panther Life Sciences is an equal opportunity employer committed to building a diverse and inclusive workplace. We welcome applicants from all backgrounds and do not discriminate based on race, color, religion, gender, gender identity or expression, sexual orientation, pregnancy, marital or partnership status, age, national origin, citizenship, veteran or military status, disability, medical condition, genetic information, caregiver status, or any other characteristic protected by law.

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