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Senior Process Engineer Jobs in Virginia (NOW HIRING)

Progressive Design

Senior Process Engineer

Midlothian, VA · On-site

$98K - $127K/yr

Progressive Design, Inc. is currently seeking an entrepreneurial spirited Senior Process Engineer . This is a full time/direct hire position located in Midlothian, Virginia (Richmond, VA area). Key ...

Syner-G

Sr. Process Engineer

Middletown, VA · On-site +1

$91K - $118K/yr

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life ...

Progressive Design

Senior Process Engineer

Midlothian, VA · On-site

$98K - $127K/yr

Progressive Design, Inc. is currently seeking an entrepreneurial spirited Senior Process Engineer . This is a full time/direct hire position located in Midlothian, Virginia (Richmond, VA area). Key ...

Syner-G

Sr. Process Engineer

Middletown, VA · On-site

$91K - $118K/yr

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life ...

advansix

Sr. Process Engineer

Chester, VA

$95K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

advansix

Sr. Process Engineer

Chester, VA · On-site

$95K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

U.S. Pipe

Senior Process Engineer

Lynchburg, VA

$86K - $111K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

U.S. Pipe

Senior Process Engineer

Lynchburg, VA · On-site

$101K - $130K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

U.S. Pipe

Senior Process Engineer

Lynchburg, VA

$86K - $111K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

AdvanSix

Sr. Process Engineer

Chester, VA · On-site

$95K - $123K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

Civica Rx

Process Engineer II (238)

Petersburg, VA · On-site

The Senior Process Engineer will act as a bridge between the project planning phase and ongoing operations by assuming System Owner responsibility for one or more manufacturing systems. In this role ...

Civica Rx

Process Engineer II (238)

Petersburg, VA

The Senior Process Engineer will act as a bridge between the project planning phase and ongoing operations by assuming System Owner responsibility for one or more manufacturing systems. In this role ...

Westrock

Staff Eng, Process Control

Covington, VA · On-site

Senior Process Engineer Job Code: ENPCP4 + Staff Eng Location: Covington, VA The Opportunity: The Senior Process Engineer is responsible for managing technical projects aimed at product and process ...

Cooley LLP

Senior Legal Process Engineer

Reston, VA · On-site

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley

Senior Legal Process Engineer

Reston, VA · On-site

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley LLP

Senior Legal Process Engineer

Reston, VA · On-site

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

KLDiscovery

Senior Manager, Process Engineer

Mclean, VA · On-site

$106K - $138K/yr

Senior Manager, Process Engineer - Operations | Reports to SVP, Operations KLDiscovery is hiring a Senior Manager, Process Engineer to build the industrial engineering function from the ground up.

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Showing results 1-20

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Virginia

Senior Process Engineer information

See Virginia salary details

$74.4K

$120.1K

$169K

How much do senior process engineer jobs pay per year?

As of Jul 8, 2026, the average yearly pay for senior process engineer in Virginia is $120,077.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Virginia? The most popular types of Process Engineer jobs in Virginia are:
What are popular job titles related to Senior Process Engineer jobs in Virginia? For Senior Process Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Virginia look for? The top searched job categories for Senior Process Engineer jobs in Virginia are:
What cities in Virginia are hiring for Senior Process Engineer jobs? Cities in Virginia with the most Senior Process Engineer job openings:
What are popular job titles related to Senior Process Engineer jobs in VA? For Senior Process Engineer jobs in VA, the most frequently searched job titles are:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Virginia as of July 2026, with employment types broken down into 3% Locum Tenens, 91% Full Time, 3% Part Time, and 3% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $120,077 per year, or $57.7 per hour.
Senior Process Engineer

Senior Process Engineer

Progressive Design

Midlothian, VA • On-site

$98K - $127K/yr

Full-time

Medical, Retirement, PTO

Posted 4 days ago

Job description

Progressive Design, Inc. is currently seeking an entrepreneurial spirited Senior Process Engineer.  This is a full time/direct hire position located in Midlothian, Virginia (Richmond, VA area).
Key Requirements & Responsibilities:
  • Responsible for performing engineering duties on assigned projects including equipment specifications, process piping, material handling and conveying, HVAC, and other mechanically related engineering and design.
  • Manage the engineering and design process from inception to completion. This includes: leading projects, work planning, directing and overseeing designers and engineers assigned to your projects, design reviews (both internal and with client), and checking deliverables (calculations, drawings, technical reports)
  • Chemical Engineering undergraduate degree from an ABET accredited school

Job Responsibilities:
  • Prepare PFDs and P&IDs
  • Size and specify typical process equipment such as pumps, tanks, heat exchangers, chillers, condensers, mixers, distillation and absorption columns, etc.
  • Perform calculations to size and specify process, service and utility piping systems
  • Perform calculations to size and specify safety relief devices
  • Review equipment submittals for accuracy and validate against specifications
  • Develop and/or verify mass and energy balances
  • Maintain familiarity with various industrial codes such as ASME and API
  • Visit customer sites for field work
  • Direct customer interface and coordination
  • Develop detailed scopes of work
  • Compile detailed project estimates (project, engineering and construction)
  • Manage scope, schedule, and budget
  • Manage the engineering and design process from inception to completion. This includes: leading projects, work planning, directing and overseeing designers, design reviews (both internal and with client), and checking deliverables (calculations, drawings, technical reports)
  • Exercise innovative cost efficiency approaches in the project design to reduce construction costs and increase productivity
Job Requirements:
  • Chemical Engineering undergraduate degree from ABET accredited school
  • 10+ years of heavy industrial experience in a design or process engineering role.
  •  Virginia Professional Engineer preferred but not required
  • Must have heavy industrial experience, experience in the chemical, pharmaceutical, food & beverage, or bio-processing industries is a plus
  • Project management experience
  • Experience working in a multidiscipline engineering consulting firm
  • Process safety experience (PHAs, HAZOPs, Hazard Identification, Risk Assessment, Inherently Safer Design, Documentation to support process safety, etc.)
  • Current working knowledge of safety relief device code requirements, calculations, sizing and system design procedures
  • Current working knowledge of chemical engineering principles with an emphasis on fluid mechanics, mass and heat transfer, and thermodynamics
  • Working knowledge of Aspen or HYSIS
  • Must be technically sound, and be willing to mentor junior engineers
  • Strong communication and organizational skills
  • Must be results oriented
  • Must be a team player
  • Must possess uncompromised commitment to quality
  • Must be US citizen, have a Valid U.S. Driver's License, Clear Background, Pass a Drug test
Benefits:
We offer a fast paced, exciting work environment with a competitive compensation package including: Health Care Benefits, Paid Time Off & Holidays, Flexible work schedules, Work life balance, 401K match, paid overtime, performance based bonus, and tuition reimbursement.  The salary range for this position is $120k-$150k with a 10% discretionary bonus target. 
Company Overview:
We hire the best in Engineering & Design!  Hands-on experience, years of industry knowledge, continuous training, and commitment to excellence are some of the attributes that make Progressive Design’s professional staff the best at what we do.  The company has experienced consistent growth and on-going success from hiring the right people that focus on client success, embrace an entrepreneurial spirit and demonstrate the highest integrity.
Progressive Design, Inc. (PDI) is a private, family-owned, Heavy Industrial Engineering & Design Consulting firm that provides valued engineering services.  Founded in 1986 by Robert Ranson, Progressive Design has grown to become one of the largest privately held multi-discipline engineering firms in central Virginia. In 2021, Robert’s daughter and Progressive Design President, Erica Burgess, acquired ownership and established Progressive Design as a Woman-Owned business.
Our team’s knowledge and hands-on experience can take projects from concept to startup. As a full service, multi-discipline engineering consulting firm, we support manufacturing facilities and clients in many key areas including: EPC/Turnkey projects, project feasibility studies, process improvement analysis, new process design, process upgrades, air pollution abatement technology and integration, environmental compliance, product design, industrial capital projects, and detailed project/construction estimates.
We serve Fortune 500 companies in industries such as chemical, tobacco, power, films, fibers, plastics, paper, pharmaceuticals, metals, food and beverage, and discrete manufacturing.

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