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Senior Process Engineer Jobs in Aldie, VA (NOW HIRING)

Cuisine Solutions

Senior Process Engineer

Sterling, VA · On-site

$85K - $90K/yr

Senior Process Engineer Department: Maintenance / Engineering Reports To: This position typically reports to the President of Engineering and the Vice President of Engineering and serves as a key ...

Cuisine Solutions

Senior Process Engineer

Sterling, VA · On-site

$85K - $90K/yr

Senior Process Engineer Department: Maintenance / Engineering Reports To: This position typically reports to the President of Engineering and the Vice President of Engineering and serves as a key ...

Cuisine Solutions

Senior Process Engineer

Sterling, VA · On-site

$105K - $135K/yr

Senior Process Engineer Department: Maintenance / Engineering Reports To: This position typically reports to the President of Engineering and the Vice President of Engineering and serves as a key ...

Cooley

Senior Legal Process Engineer

Reston, VA · On-site

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley LLP

Senior Legal Process Engineer

Reston, VA · On-site

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · Remote

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site +1

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

Micron Technology

Process Engineer

Manassas, VA · On-site

As a Process Engineer, you will develop, optimize, and sustain the semiconductor processes that drive yield, quality, cost, and productivity by solving complex technical challenges and partnering ...

Ttmtech

Process Engineer

Sterling, VA · On-site

$62K - $103K/yr

The Process Engineer will be involved with all aspects associated with the planning / process and fabrication of specialty printed circuit boards. Long-term goals are to manage projects independently ...

Micron

Process Engineer

Manassas, VA

$112K - $139K/yr

Position requires: 1. Process Engineering; 2. Semiconductor Physics; 3. Data Analytics; 4. Data Mining; 5. Statistic Process control; and 6. Project management. The US base salary range that Micron ...

Micron Technology

Process Engineer

Manassas, VA · On-site

Position requires: 1. Process Engineering; 2. Semiconductor Physics; 3. Data Analytics; 4. Data Mining; 5. Statistic Process control; and 6. Project management. As a world leader in the semiconductor ...

Micron

Process Engineer

Manassas, VA · On-site

As a Process Engineer, you will develop,optimize, and sustain the semiconductor processes that drive yield, quality, cost, and productivity by solving complex technical challenges and partnering ...

Securis

ITAD Process Engineer

Chantilly, VA · On-site

$120 - $180/hr

ITAD Process Engineer Location: In-person - Chantilly, Virginia Reports To: EVP of ITAD Employment Type: Full-Time, On-site Role About Securis Securis is a fast-growing, mission-driven IT Asset ...

Workila

Software Process Engineer

Dulles, VA · On-site

Strong process scripting experience NICE-TO-HAVES * Experience with tools such as Git/Gitlab/TeamForge/Accurev * Experience with CHEF * Strong understand & experience with Agile DESCRIPTION OF DUTIES ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Aldie, VA

Senior Process Engineer information

See Aldie, VA salary details

$74K

$119.6K

$168.3K

How much do senior process engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for senior process engineer in Aldie, VA is $119,579.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,700.00 and $132,800.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are popular job titles related to Senior Process Engineer jobs in Aldie, VA?

For Senior Process Engineer jobs in Aldie, VA, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Aldie, VA look for?

The top searched job categories for Senior Process Engineer jobs in Aldie, VA are:

What cities near Aldie, VA are hiring for Senior Process Engineer jobs?

Cities near Aldie, VA with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Aldie, VA as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $119,579 per year, or $57.5 per hour.

Senior Process Engineer

Cuisine Solutions

Sterling, VA • On-site

$85K - $90K/yr

Full-time

Posted 9 days ago

Cuisine Solutions rating

7.8

Company rating: 7.8 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

111th of 444 rated food and drinks producers

Job description

Job Title: Senior Process Engineer
Department: Maintenance / Engineering
Reports To: This position typically reports to the President of Engineering and the Vice President of Engineering and serves as a key member of the site leadership team. The role works closely with Operations, Quality Assurance, Food Safety, Sanitation, Supply Chain, Finance, Human Resources, Procurement, vendors, contractors, and external regulatory or auditing partners. This Position does not have any direct reports.
Job Summary: The Director of Engineering provides strategic and hands-on leadership for all engineering, maintenance, reliability, automation, utilities, facilities, and capital project activities within a sous vide food manufacturing environment. This role ensures that plant equipment, infrastructure, and technical systems support safe, compliant, efficient, and high-quality production of refrigerated and ready-to-eat food products. The Director partners closely with Operations, Quality Assurance, Food Safety, Sanitation, Supply Chain, Finance, and Executive Leadership to drive equipment reliability, production uptime, process improvement, regulatory compliance, and long-term manufacturing capability.
Key Responsibilities:
  • Develop and execute the plant engineering strategy to improve safety, quality, food safety, throughput, labor efficiency, equipment uptime, sanitation effectiveness, and cost performance.
  • Assist with capital planning and execution, including project scope development, budget management, vendor selection, contractor oversight, installation, commissioning, startup, and post-project performance validation.
  • Provide technical leadership for sous vide processing systems, cook tanks, chill systems, vacuum packaging equipment, boilers, refrigeration, compressed air, water systems, wastewater systems, conveyors, automation, controls, PLCs, HMIs, and facility infrastructure.
  • Partner with Quality Assurance and Food Safety to ensure engineering practices support HACCP, GMP, GFSI/SQF or BRC requirements, USDA/FDA expectations as applicable, allergen controls, sanitation design, hygienic zoning, environmental monitoring, and food defense programs.
  • Drive continuous improvement initiatives using root cause analysis, 5-Why, A3, Lean manufacturing, Six Sigma, standard work, and data-driven problem solving.
  • Ensure all engineering and maintenance activities comply with OSHA, LOTO, electrical safety, ammonia or refrigeration safety requirements where applicable, environmental regulations, company safety standards, and local building codes.
  • Lead the engineering, maintenance, reliability, facilities, utilities, and automation functions for a high-volume sous vide food manufacturing plant.

  • Build, coach, and develop a high-performing technical team, including maintenance managers, engineers, supervisors, planners, technicians, controls specialists, and project resources.
  • Manage engineering and maintenance budgets, capital expenditures, contractor spend, utilities usage, MRO inventory, and cost-reduction initiatives.
  • Support new product introductions, line extensions, process validations, packaging changes, capacity expansions, and automation improvements.
  • Establish engineering standards, project management practices, sanitation-ready equipment design expectations, documentation controls, and technical training programs.
  • Serve as a key member of the plant leadership team, providing clear communication, risk assessments, project updates, and technical recommendations to senior leadership.

Qualifications:
  • Bachelor's degree in Engineering, Manufacturing Engineering, Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related technical field required; advanced degree preferred.
  • 15 or more years of progressive engineering, maintenance, reliability, or technical operations experience in food manufacturing, refrigerated foods, ready-to-eat foods, protein processing, sous vide, aseptic, pharmaceutical, or another highly regulated manufacturing environment.
  • 7 or more years of leadership experience managing engineering, maintenance, reliability, automation, or facilities teams in a 24/7 manufacturing operation.
  • Demonstrated experience leading capital projects, plant expansions, equipment installations, automation upgrades, and commissioning activities.
  • Strong knowledge of preventive and predictive maintenance, CMMS systems, maintenance planning, reliability-centered maintenance, root cause analysis, and spare parts management.
  • Working knowledge of food safety and regulatory programs, including HACCP, GMPs, sanitation design, allergen control, environmental monitoring, GFSI standards such as SQF or BRC, and OSHA requirements.
  • Experience with refrigeration, boilers, thermal processing, chilled water systems, vacuum packaging, cook/chill operations, PLCs, HMIs, SCADA, conveyors, utilities, and plant infrastructure required.
  • Strong financial acumen, including budget preparation, capital justification, return-on-investment analysis, vendor management, and cost control.
  • Excellent leadership, communication, problem-solving, project management, and cross-functional collaboration skills.

Physical Requirements:
  • Work is performed in both office and food manufacturing plant environments, including refrigerated, wet, hot, and high-noise production areas.
  • Must be able to regularly walk production floors, access equipment areas, inspect utilities and mechanical spaces, and respond to operational issues.
  • Will require availability outside normal business hours to support plant operations, critical downtime events, project installations, audits, inspections, or emergency response needs.
  • Travel required: 40-60% as needed.
  • Must comply with all company safety, food safety, GMP, personal protective equipment, and sanitation requirements.

Competencies:
  • Strategic thinker who can translate business goals into practical engineering priorities.
  • Hands-on technical leader comfortable working on the plant floor and engaging directly with equipment, technicians, operators, and supervisors.
  • Strong change leader with the ability to build structure, accountability, and consistency in a fast-paced production environment.
  • Collaborative partner who can balance production needs, food safety requirements, capital constraints, and long-term reliability goals.
  • Data-driven decision maker with a focus on measurable improvements in safety, uptime, quality, yield, labor efficiency, utilities usage, and maintenance cost.
  • Experience with ROI capitol analysis, Standardized subcontractor RFQ, Technical OEM approval drawing reviews, OEM FAT & PAT.
  • Subcontractor competitive bid review and analysis.
  • Standardizing plant material selection and means and methods for equipment install.
  • Ability to read and interrupt PFD, P&ID, ISO and DWG drawings. Working Knowledge of AutoCAD, Bluebeam, Procore, Microsoft Excell, Project and other software as required.
  • Continuous improvement mindset with experience standardizing processes and developing technical talent.

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