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Sr Process Engineer Jobs in Virginia (NOW HIRING)

Sr. Process Engineer

Middletown, VA ยท On-site

$91K - $118K/yr

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life ...

Sr. Process Engineer

Middletown, VA ยท On-site

$91K - $118K/yr

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life ...

Sr. Process Engineer

Middletown, VA ยท On-site +1

$91K - $118K/yr

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life ...

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

Sr. Process Engineer

Richmond, VA ยท On-site

$95K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

Senior Process Engineer

Lynchburg, VA

$86K - $111K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

Senior Process Engineer

Lynchburg, VA

$86K - $111K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

Senior Process Engineer

Lynchburg, VA ยท On-site

$101K - $130K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

Sr. Process Engineer

Richmond, VA ยท On-site

$102K - $133K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

Senior Process Engineer

Lynchburg, VA

$101K - $130K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

Senior Process Engineer - Industrial Water

Richmond, VA ยท On-site

$103K - $133K/yr

The role of the Senior Process Engineer is to productively network with a wide array of engineering, environmental, water and wastewater professionals on both technical project execution and related ...

Senior Process Engineer Job Code: ENPCP4 + Staff Eng Location: Covington, VA The Opportunity: The Senior Process Engineer is responsible for managing technical projects aimed at product and process ...

The Senior Process Engineer will act as a bridge between the project planning phase and ongoing operations by assuming System Owner responsibility for one or more manufacturing systems. In this role ...

The Senior Process Engineer will act as a bridge between the project planning phase and ongoing operations by assuming System Owner responsibility for one or more manufacturing systems. In this role ...

Senior Manager, Process Engineer

Mclean, VA ยท On-site

$106K - $138K/yr

Senior Manager, Process Engineer - Operations | Reports to SVP, Operations KLDiscovery is hiring a Senior Manager, Process Engineer to build the industrial engineering function from the ground up.

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Showing results 1-20

Sr Process Engineer information

See Virginia salary details

$74.4K

$120.1K

$169K

How much do sr process engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for sr process engineer in Virginia is $120,077.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer, and why are they important?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What are Sr Process Engineers?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What job categories do people searching Sr Process Engineer jobs in Virginia look for? The top searched job categories for Sr Process Engineer jobs in Virginia are:
What cities in Virginia are hiring for Sr Process Engineer jobs? Cities in Virginia with the most Sr Process Engineer job openings:
Infographic showing various Sr Process Engineer job openings in Virginia as of June 2026, with employment types broken down into 56% Full Time, 38% Part Time, and 6% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $120,077 per year, or $57.7 per hour.
Sr. Process Engineer

Sr. Process Engineer

Syner-G

Middletown, VA โ€ข On-site

$91K - $118K/yr

Full-time

PTO

Posted 21 days ago


Job description

COMPANY DESCRIPTION:

A career here is life-enhancing.

At Syner-G, we enable our people to build careers that impact positively on their quality of life. Through our expertise, insight, consulting and management skills, we accelerate breakthrough science and delivery of life-enhancing therapies to more patients. We work across a diverse range of clients and projects, supporting many organizations from the most critical phases of the drug discovery and approval process through to commercialization. It is meaningful, varied and thought-provoking work with a strategic emphasis, a solutions-driven approach and significant, real-world outcomes, from science to delivery/success. To learn more about who we are and what drives us, watch our company video here.

Underpinning this mission is a culture that aligns perfectly with what we want to achieve. We enable our people to grow, we support them in their learning and we reward them in so many different ways. In return, they play an instrumental role in maintaining our reputation across the globe as a strategic biopharma product development and delivery partner.

Syner-G was recently honored with BioSpace's prestigious "Best Places to Work" 2026 award, for the third consecutive year, along with many other award-winning programs to make a career here truly life-enhancing. These recognitions are a testament to our commitment to fostering a positive and engaging work environment for our employees, with a particular emphasis on culture, career growth and development opportunities, financial rewards, leadership and innovation.

At Syner-G, we recognize that our team members are our most valuable asset. Join us in shaping the future, where your talents are valued, and your contributions make a meaningful impact.

For more information, visit www.Synergbiopharma.com

POSITION OVERVIEW:

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life sciences industry. The ideal candidate will have demonstrated expertise in engineering gap assessment, 2D drafting, 3D modeling, and equipment design and installation, with a preference for experience in fill-finish lines and filling, capping, and labeling equipment. Familiarity with PLCs and HMIs is required, though this is not a controls engineering role. Proficiency in AutoCAD, SolidWorks, and the MS Office suite (Word, Excel, Outlook, SharePoint) is essential.

WORK LOCATION:

Travel to client sites may be required up to 100%, based on project demands and client expectations.

KEY RESPONSIBILITIES:

  • Lead and support process engineering activities including design, development, and optimization of automated manufacturing systems
  • Deliver line layouts and custom fixtures for modification of existing equipment and manufacturing lines
  • Generate diagrams, URS, SOPs, and Work Instructions for specification, procurement, installation, and operation of manufacturing equipment
  • Effectively communicate site, equipment, and product requirements with vendors and third-party contractors to support project execution
  • Manage small to mid-sized engineering projects, ensuring cross-functional collaboration and effective communication between engineering, automation, Quality, and Validation teams
  • Support CQV as SME for facilities, utilities, equipment, and process
  • Conduct risk assessments and feasibility reviews to ensure compliance with manufacturing and regulatory requirements
  • Ensure adherence to cGMP, FDA regulations, and industry standards

QUALIFICATIONS & REQUIREMENTS:

Education:

  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related technical field

Technical Experience:

  • 4 to 7 years of engineering experience in automated manufacturing, preferably in life sciences or biopharma
  • Experience with high-speed fill-finish lines and filling/capping equipment is a plus

Knowledge, Skills, and Abilities:

  • Proficient in AutoCAD and SolidWorks Familiarity with PLCs and HMIs Experience with cGMP manufacturing in FDA-regulated environments
  • Knowledge of cGxP quality systems and applicable regulatory standards
  • Proficient in MS Office, MS Project, and Visio Knowledge, Skills and Abilities: Strong project management and cross-functional communication skills
  • Innovative problem-solving and technical analysis capabilities
  • Ability to work hands-on in a fast-paced, regulated environment
  • Willingness to travel to client sites as needed

ESSENTIAL FUNCTIONS:

Physical Demands:

The physical demands described here are representative of the requirements that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is regularly required to use a computer keyboard and mouse; reach with hands and arms; talk and listen. The employee is frequently required to walk and sit, as well as to lift and carry objects such as books and files weighing up to 25 pounds. The employee is occasionally required to stand, stoop, or kneel. Specific vision abilities required by this position include close vision and the ability to adjust focus.

Work Environment:

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job, including moderate noise level, an indoor temperate environment, and light levels that are bright and conducive to minimal eye strain, typical for an office environment.

TOTAL REWARDS PROGRAM:

We define total rewards as compensation, benefits, remote work/flexibility, development, recognition, and our culture with programs that support each of our reward pillars. This includes a market competitive base salary and annual incentive plan, robust benefit offerings, and ongoing recognition and career development opportunities. Employees also enjoy our generous flexible paid time off program, company-paid holidays, flexible working hours, and fully remote work options for most positions and the ability to work "almost anywhere." However, if a physical work location is more for you, we have office locations in Greater Boston; San Diego, CA; Boulder, CO; and India.

Currently, Syner-G is unable to sponsor or take over sponsorship of an employment Visa at this time.

LEGAL STATEMENT:

Syner-G is proud to be an Equal Employment Opportunity and Affirmative Action employers. All employment decisions, including the recruiting, hiring, placement, training availability, promotion, compensation, evaluation, disciplinary actions, and termination of employment (if necessary) are made without regard to the employee's race, color, creed, religion, sex, pregnancy or childbirth, personal appearance, family responsibilities, sexual orientation or preference, gender identity, political affiliation, source of income, place of residence, national or ethnic origin, ancestry, age, marital status, military veteran status, unfavorable discharge from military service, physical or mental disability, or on any other basis prohibited by applicable law. Syner-G is an E-Verify employer.