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Sr Process Engineer Jobs in Virginia (NOW HIRING)

Progressive Design

Senior Process Engineer

Midlothian, VA · On-site

$98K - $127K/yr

Progressive Design, Inc. is currently seeking an entrepreneurial spirited Senior Process Engineer . This is a full time/direct hire position located in Midlothian, Virginia (Richmond, VA area). Key ...

Apply Early

Syner-G

Sr. Process Engineer

Middletown, VA · On-site +1

$91K - $118K/yr

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life ...

Progressive Design

Senior Process Engineer

Midlothian, VA · On-site

$98K - $127K/yr

Progressive Design, Inc. is currently seeking an entrepreneurial spirited Senior Process Engineer . This is a full time/direct hire position located in Midlothian, Virginia (Richmond, VA area). Key ...

Syner-G

Sr. Process Engineer

Middletown, VA

$91K - $118K/yr

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life ...

Apply Early

Syner-G

Sr. Process Engineer

Middletown, VA · On-site

$91K - $118K/yr

We are seeking a Sr. Process Engineer with a strong background in mechanical or manufacturing engineering and hands-on experience in automated manufacturing environments, preferably within the life ...

advansix

Sr. Process Engineer

Richmond, VA

$95K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

advansix

Sr. Process Engineer

Chester, VA

$95K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

U.S. Pipe

Senior Process Engineer

Lynchburg, VA

$86K - $111K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

U.S. Pipe

Senior Process Engineer

Lynchburg, VA · On-site

$101K - $130K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

U.S. Pipe

Senior Process Engineer

Lynchburg, VA · On-site

$86K - $111K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

Apply Early

AdvanSix

Sr. Process Engineer

Chester, VA · On-site

$95K - $123K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and drive improvements that will optimize and sustain plant operations and help grow the business. This ...

U.S. Pipe

Senior Process Engineer

Lynchburg, VA

$101K - $130K/yr

US Pipe is currently seeking a highly experienced, senior-level Process Engineer to join our Lynchburg team. Responsibilities will include developing systems and processes that reduce costs, enhance ...

Apply Early

Civica Rx

Process Engineer II (238)

Petersburg, VA · On-site

The Senior Process Engineer will act as a bridge between the project planning phase and ongoing operations by assuming System Owner responsibility for one or more manufacturing systems. In this role ...

Civica Rx

Process Engineer II (238)

Petersburg, VA

The Senior Process Engineer will act as a bridge between the project planning phase and ongoing operations by assuming System Owner responsibility for one or more manufacturing systems. In this role ...

Westrock

Staff Eng, Process Control

Covington, VA · On-site

Senior Process Engineer Job Code: ENPCP4 + Staff Eng Location: Covington, VA The Opportunity: The Senior Process Engineer is responsible for managing technical projects aimed at product and process ...

Cooley LLP

Senior Legal Process Engineer

Reston, VA

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley LLP

Senior Legal Process Engineer

Reston, VA · On-site

$108K - $139K/yr

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

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Showing results 1-20

All JobsSr Process Engineer JobsSr Process Engineer Jobs in Virginia

Sr Process Engineer information

See Virginia salary details

$74.4K

$120.1K

$169K

How much do sr process engineer jobs pay per year?

As of Jul 5, 2026, the average yearly pay for sr process engineer in Virginia is $120,077.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer, and why are they important?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What are Sr Process Engineers?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What are popular job titles related to Sr Process Engineer jobs in Virginia? For Sr Process Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Sr Process Engineer jobs in Virginia look for? The top searched job categories for Sr Process Engineer jobs in Virginia are:
What cities in Virginia are hiring for Sr Process Engineer jobs? Cities in Virginia with the most Sr Process Engineer job openings:
Sr Process Engineer jobs near you
Senior Process Engineer

Senior Process Engineer

Progressive Design

Midlothian, VA • On-site

$98K - $127K/yr

Full-time

Medical, Retirement, PTO

Posted yesterday

Be an early applicant

Job description

Progressive Design, Inc. is currently seeking an entrepreneurial spirited Senior Process Engineer.  This is a full time/direct hire position located in Midlothian, Virginia (Richmond, VA area).
Key Requirements & Responsibilities:
  • Responsible for performing engineering duties on assigned projects including equipment specifications, process piping, material handling and conveying, HVAC, and other mechanically related engineering and design.
  • Manage the engineering and design process from inception to completion. This includes: leading projects, work planning, directing and overseeing designers and engineers assigned to your projects, design reviews (both internal and with client), and checking deliverables (calculations, drawings, technical reports)
  • Chemical Engineering undergraduate degree from an ABET accredited school

Job Responsibilities:
  • Prepare PFDs and P&IDs
  • Size and specify typical process equipment such as pumps, tanks, heat exchangers, chillers, condensers, mixers, distillation and absorption columns, etc.
  • Perform calculations to size and specify process, service and utility piping systems
  • Perform calculations to size and specify safety relief devices
  • Review equipment submittals for accuracy and validate against specifications
  • Develop and/or verify mass and energy balances
  • Maintain familiarity with various industrial codes such as ASME and API
  • Visit customer sites for field work
  • Direct customer interface and coordination
  • Develop detailed scopes of work
  • Compile detailed project estimates (project, engineering and construction)
  • Manage scope, schedule, and budget
  • Manage the engineering and design process from inception to completion. This includes: leading projects, work planning, directing and overseeing designers, design reviews (both internal and with client), and checking deliverables (calculations, drawings, technical reports)
  • Exercise innovative cost efficiency approaches in the project design to reduce construction costs and increase productivity
Job Requirements:
  • Chemical Engineering undergraduate degree from ABET accredited school
  • 10+ years of heavy industrial experience in a design or process engineering role.
  •  Virginia Professional Engineer preferred but not required
  • Must have heavy industrial experience, experience in the chemical, pharmaceutical, food & beverage, or bio-processing industries is a plus
  • Project management experience
  • Experience working in a multidiscipline engineering consulting firm
  • Process safety experience (PHAs, HAZOPs, Hazard Identification, Risk Assessment, Inherently Safer Design, Documentation to support process safety, etc.)
  • Current working knowledge of safety relief device code requirements, calculations, sizing and system design procedures
  • Current working knowledge of chemical engineering principles with an emphasis on fluid mechanics, mass and heat transfer, and thermodynamics
  • Working knowledge of Aspen or HYSIS
  • Must be technically sound, and be willing to mentor junior engineers
  • Strong communication and organizational skills
  • Must be results oriented
  • Must be a team player
  • Must possess uncompromised commitment to quality
  • Must be US citizen, have a Valid U.S. Driver's License, Clear Background, Pass a Drug test
Benefits:
We offer a fast paced, exciting work environment with a competitive compensation package including: Health Care Benefits, Paid Time Off & Holidays, Flexible work schedules, Work life balance, 401K match, paid overtime, performance based bonus, and tuition reimbursement.  The salary range for this position is $120k-$150k with a 10% discretionary bonus target. 
Company Overview:
We hire the best in Engineering & Design!  Hands-on experience, years of industry knowledge, continuous training, and commitment to excellence are some of the attributes that make Progressive Design’s professional staff the best at what we do.  The company has experienced consistent growth and on-going success from hiring the right people that focus on client success, embrace an entrepreneurial spirit and demonstrate the highest integrity.
Progressive Design, Inc. (PDI) is a private, family-owned, Heavy Industrial Engineering & Design Consulting firm that provides valued engineering services.  Founded in 1986 by Robert Ranson, Progressive Design has grown to become one of the largest privately held multi-discipline engineering firms in central Virginia. In 2021, Robert’s daughter and Progressive Design President, Erica Burgess, acquired ownership and established Progressive Design as a Woman-Owned business.
Our team’s knowledge and hands-on experience can take projects from concept to startup. As a full service, multi-discipline engineering consulting firm, we support manufacturing facilities and clients in many key areas including: EPC/Turnkey projects, project feasibility studies, process improvement analysis, new process design, process upgrades, air pollution abatement technology and integration, environmental compliance, product design, industrial capital projects, and detailed project/construction estimates.
We serve Fortune 500 companies in industries such as chemical, tobacco, power, films, fibers, plastics, paper, pharmaceuticals, metals, food and beverage, and discrete manufacturing.

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