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Sr Process Engineer Jobs in Vienna, VA (NOW HIRING)

AHU Technologies, Inc.

Senior Process Engineer

Washington, DC · On-site

$90K - $125K/yr

  • Medical

  • Dental

  • Retirement

Health insurance Senior Process Engineer Listed below are the essential qualifications and additional details regarding this role: Essential Qualifications: 1. Rubber Experience: Proficiency in ...

IonQ

Staff Process Engineer, Packaging

College Park, MD · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

The role may be leveled as Process Engineer or Senior Process Engineer based on demonstrated experience and scope. Responsibilities : * Provide real-time sustaining engineering support in the ...

Cooley LLP

Senior Legal Process Engineer

Reston, VA · On-site

$108K - $139K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley

Senior Legal Process Engineer

Reston, VA · On-site

$108K - $139K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley

Senior Legal Process Engineer

Washington, DC · On-site

$117K - $152K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

Cooley LLP

Senior Legal Process Engineer

Washington, DC

$117K - $152K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

Senior Legal Process Engineer Cooley is seeking a Senior Legal Process Engineer to join the Practice Engineering team. Position summary : As the leading technology law firm, Cooley is determined to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · Remote

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site +1

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

Electra

Senior Materials, Process, & Test Engineer

Manassas, VA · On-site

$130K - $160K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Materials, Process, & Test Engineer About Electra At Electra, we're building the EL9 - a nine-passenger, hybrid-electric aircraft that takes off and lands in 150 feet. Our Ultra Short ...

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Showing results 1-20

All JobsSr Process Engineer JobsSr Process Engineer Jobs in Vienna, VA

Sr Process Engineer information

See Vienna, VA salary details

$75.3K

$121.6K

$171.1K

How much do sr process engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for sr process engineer in Vienna, VA is $121,564.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,400.00 and $135,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What are popular job titles related to Sr Process Engineer jobs in Vienna, VA?

For Sr Process Engineer jobs in Vienna, VA, the most frequently searched job titles are:

What cities near Vienna, VA are hiring for Sr Process Engineer jobs?

Cities near Vienna, VA with the most Sr Process Engineer job openings:

Sr Process Engineer jobs near you
Infographic showing various Sr Process Engineer job openings in Vienna, VA as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $121,564 per year, or $58.4 per hour.

Senior Process Engineer

AHU Technologies, Inc.

Washington, DC • On-site

$90K - $125K/yr

Full-time

Medical, Dental, Retirement

Re-posted 5 days ago

Job description

Benefits:
  • 401(k) matching
  • Dental insurance
  • Health insurance

Senior Process Engineer
Listed below are the essential qualifications and additional details regarding this role:
Essential Qualifications:
1. Rubber Experience: Proficiency in working with rubber materials is imperative.
2. Machine Experience: Expertise in Injection and Compression Molding Machine setup, operation, and troubleshooting is required.
• Note: Familiarity with Blow Molding and Plastic Injection Molding is distinct from our processes.
3. Process Knowledge: Understanding of the rubber molding process and its nuances is crucial.
4. Material Expertise: Experience in processing various rubber materials including Natural, SBR, Nitrile, Chloroprene, Fluorocarbon, Silicone, Fluorsilicone, HNBR, AEM, and ACM.
5. Process Mastery:
• Compression (Essential)
• Transfer Molding (Essential)
• Injection Molding (Trainable)
• Senior Level Experience: A minimum of 5 years of directly relevant work experience is required.
6. Independence: Ability to work autonomously and self-reliance are fundamental attributes.
7. Educational Qualification: While a college degree is preferred, relevant work experience can be considered in its absence.
8. Fast-Paced Environment: Adaptability to a dynamic work environment with frequent job and mold changes is essential.
9. Weekly Schedule:
• Troubleshooting: 50% (Essential)
• Process Control/Development/New Product Introduction: 50% (Essential) Additional Details:
• Resume Submission: Applicants are encouraged to provide detailed information regarding their machine experience, including brands and machine names, if not explicitly mentioned in their resume.
• Non-Managerial Role: This position does not involve personnel management responsibilities.
• Salary Range: $90,000 to $125,000. Relocation assistance is negotiable.
Should an applicant's resume lack specific references to the outlined experiences and achievements, please ensure they provide a supplementary write-up addressing these points.
Compensation: $90,000.00 - $125,000.00 per year
About Us
AHU Technologies INCis an IT consulting and permanent staffing firm that meets and exceeds the evolving IT service needs of leading corporations within the United States. We have been providing IT solutions to customers from different industry sectors, helping them control costs and release internal resources to focus on strategic issues.
AHU Technologies INC was co-founded by visionary young techno-commercial entrepreneurs who remain as our principal consultants. Maintaining working relationships with a cadre of other highly skilled independent consultants, we have a growing number of resources available for development projects. We are currently working on Various projects such as media entertainment, ERP Solutions, data warehousing, Web Applications, Telecommunications and medical to our clients all over the world.

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