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Sr Process Engineer Jobs (NOW HIRING)

Genesis AEC

Senior Process Engineer

Blue Bell, PA

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing, and integrating the different pieces of a design puzzle? Are you seeking the next step in your career ...

Genesis AEC

Senior Process Engineer

Blue Bell, PA · On-site

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing, and integrating the different pieces of a design puzzle? Are you seeking the next step in your career ...

Sterling Engineering

Senior Process Engineer

Goodland, KS · On-site

$120K - $130K/yr

Senior Process Engineer Location: Goodland, Kansas Job Type: Direct Hire Salary: $120,000-$130,000 About the Opportunit yOur client, a leading organization, is seeking a Senior Process Enginee r to ...

Stark Pharma Solutions Inc

Senior Process Engineer

Bend, OR · On-site

$109K - $141K/yr

Senior Process Engineer Location: Bend, OR Duration: 12+ Month Contract Position Overview We are seeking an experienced Senior Process Engineer to support pharmaceutical and API manufacturing ...

ORAU

Senior Process Engineer

Greenville, SC

$97K - $126K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

Envirogen

Senior Process Engineer

Kingwood, TX · On-site +1

$90K - $117K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

Envirogen

Senior Process Engineer

Kingwood, TX · Remote

$106K - $137K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

Envirogen

$90K - $116K/yr

As the Senior Process Engineer you will be responsible for designing, implementing, and optimizing water treatment processes. Your will have a strong background in chemical or environmental ...

ORAU

Senior Process Engineer

Houston, TX

$99K - $128K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

ORAU

Senior Process Engineer

Greenville, SC · On-site

$97K - $126K/yr

The Senior Process Engineer will play a key role in ensuring process efficiency, operational reliability, safety, and regulatory compliance throughout all phases of prject execution. The ideal ...

Henkel AG & Co. KGaA

Sr Process Engineer

Seabrook, NH

$106K - $138K/yr

The Senior Process Engineer provides technical leadership and continuous improvement support across the Seabrook site to drive safety, quality, productivity, and cost performance. * This role ...

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All JobsSr Process Engineer Jobs

Sr Process Engineer information

See salary details

$75K

$121.1K

$170.5K

How much do sr process engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for sr process engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer, and why are they important?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What engineers make $300,000 a year?

Senior process engineers in industries such as oil and gas, pharmaceuticals, or manufacturing can reach or exceed a $300,000 annual salary with extensive experience, specialized skills, and often in high-cost-of-living regions. Executive-level engineering roles or those with managerial responsibilities may also achieve this compensation level, especially when combined with bonuses and stock options.

Are process engineers paid well?

Process engineers typically earn competitive salaries that vary by industry, experience, and location. According to industry data, the median annual salary for a process engineer in the United States is around $80,000 to $100,000, with higher earnings possible for those with advanced skills, certifications, or in specialized sectors. They often work in manufacturing, chemical, or industrial environments and may require knowledge of process simulation tools and safety standards.

What are Sr Process Engineers?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What engineer makes $500,000 a year?

Senior process engineers in specialized industries such as oil and gas, aerospace, or chemical manufacturing can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and typically requires advanced technical skills and management responsibilities.

What does a SR process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze process data, troubleshoot issues, and implement improvements often using tools like Six Sigma or Lean methodologies, and may oversee process validation and documentation.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

More about Sr Process Engineer jobs
What cities are hiring for Sr Process Engineer jobs? Cities with the most Sr Process Engineer job openings:
What states have the most Sr Process Engineer jobs? States with the most job openings for Sr Process Engineer jobs include:
What job categories do people searching Sr Process Engineer jobs look for? The top searched job categories for Sr Process Engineer jobs are:
Sr Process Engineer jobs near you
Infographic showing various Sr Process Engineer job openings in the United States as of June 2026, with employment types broken down into 2% Locum Tenens, 55% Full Time, 2% Part Time, and 41% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $121,116 per year, or $58.2 per hour.
Horizon Firearms: Sr. Process Engineer

Horizon Firearms: Sr. Process Engineer

Kaspar Companies

Bryan, TX • On-site

$95K - $124K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 9 days ago

Job description

Description:

Sr. Process Engineer

  • Do you thrive in a results-driven manufacturing environment focused on quality and continuous improvement?
  • Are you passionate about solving production challenges and improving operational performance?
  • Does working for a family-centric company with deep roots appeal to you?
  • Do the values of stewardship, versatility, and family resonate strongly with you?
  • Do you find the improvement of people’s lives through stewardship of God-given resources inspiring?
  • Then, Horizon Firearms is right for you!

Sr. Process Engineer Job Summary

The Sr. Process Engineer is responsible for executing, stabilizing, and improving production processes on the shop floor. This role ensures manufacturing processes run as intended, production issues are resolved quickly, and improvements are implemented and sustained over time.


Sr. Process Engineer Responsibilities

  • Own day-to-day process performance on the shop floor
  • Respond quickly to production issues and restore normal operation
  • Support operators and machinists in real-time problem solving
  • Lead and facilitate Kaizen events focused on improving manufacturing capabilities
  • Ensure adherence to standard work and process documentation
  • Provide hands-on training to operators and machinists
  • Identify root causes of recurring production issues
  • All other duties as assigned by management


Sr. Process Engineer Skills and Competencies

  • Working knowledge of CNC machining and assembly processes
  • Ability to read and interpret technical drawings
  • Strong hands-on problem-solving ability
  • Comfortable working on the shop floor daily
  • Strong communication with operators and supervisors

Sr. Process Engineer Qualifications

  • 3–7 years of experience in growing manufacturing and production environments
  • Hands-on experience supporting production operations
  • Experience resolving real production issues
  • Experience leading or supporting Kaizen events
  • Experience in precision manufacturing preferred

Sr. Process Engineer Physical Requirements

Ability to work in a manufacturing environment with required PPE including eye protection, hearing protection, and safety shoes. Ability to stand, walk, and lift materials as needed throughout the workday.


Sr. Process Engineer Work Environment

Manufacturing floor environment with a mix of programming, troubleshooting, and hands-on machine interaction.


Sr. Process Engineer Benefits

• Health Insurance

• Vision Insurance

• Dental Insurance

• 401k

• Paid Time Off

• Profit Sharing

• Counseling

Requirements: