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Sr Process Engineer Jobs in Virginia (NOW HIRING)

Govcio LLC

Senior Process Analyst

Alexandria, VA · On-site

$105K - $130K/yr

GovCIO is currently hiring for a Senior Process Analyst to support operational efficiency ... Prepare technical engineering teams for Change Advisory Board (CAB) reviews by managing and ...

Govcio LLC

Senior Process Analyst

Alexandria, VA · Hybrid

$105K - $130K/yr

GovCIO is currently hiring for a Senior Process Analyst to support operational efficiency ... Prepare technical engineering teams for Change Advisory Board (CAB) reviews by managing and ...

Phlow Corp.

Process Engineer

Petersburg, VA · On-site

Advanced engineering position that leads in process design and execution ... Provides mentorship to less senior staff on process design. Implements new solutions for process ...

Phlow Corp

Process Engineer

Petersburg, VA · On-site

Provides mentorship to less senior staff on process design. Implements new solutions for process ... Uses engineering skills to design projects for enhanced safety, quality and or productivity ...

HEICO

Process Engineer

Blacksburg, VA · On-site

Reporting to the Process Engineering Manager, the Process Engineer will be a key member within our Quality Department. Responsibilities will include: * Support our overseas manufacturing site by ...

Heico

Process Engineer

Blacksburg, VA

Reporting to the Process Engineering Manager, the Process Engineer will be a key member within our Quality Department. Responsibilities will include: * Support our overseas manufacturing site by ...

HEICO

Process Engineer

Blacksburg, VA · On-site

Reporting to the Process Engineering Manager, the Process Engineer will be a key member within our Quality Department. Responsibilities will include: * Support our overseas manufacturing site by ...

Phlow Corp

Process Engineer

Petersburg, VA · On-site

Advanced engineering position that leads in process design and execution ... Provides mentorship to less senior staff on process design. Implements new solutions for process ...

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All JobsSr Process Engineer JobsSr Process Engineer Jobs in Virginia

Sr Process Engineer information

See Virginia salary details

$74.4K

$120.1K

$169K

How much do sr process engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for sr process engineer in Virginia is $120,077.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer, and why are they important?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What are Sr Process Engineers?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What are popular job titles related to Sr Process Engineer jobs in Virginia? For Sr Process Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Sr Process Engineer jobs in Virginia look for? The top searched job categories for Sr Process Engineer jobs in Virginia are:
What cities in Virginia are hiring for Sr Process Engineer jobs? Cities in Virginia with the most Sr Process Engineer job openings:
Sr Process Engineer jobs near you
Infographic showing various Sr Process Engineer job openings in Virginia as of June 2026, with employment types broken down into 56% Full Time, 38% Part Time, and 6% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $120,077 per year, or $57.7 per hour.

Senior Process Analyst

Govcio LLC

Alexandria, VA • On-site

$105K - $130K/yr

Full-time

Posted 13 days ago

GovCIO rating

7.2

Company rating: 7.2 out of 10

Based on 8 frontline employees who took The Breakroom Quiz

113th of 204 rated it services

Job description

GovCIO is currently hiring for a Senior Process Analyst to support operational efficiency, documentation management, and change governance activities supporting the U.S. Coast Guard (USCG). This role provides high-level process analysis, technical writing, and meeting facilitation to maintain federal compliance standards, manage operational documentation, and ensure mission-critical systems navigate change management workflows smoothly. This position will be located in Alexandria, VA, and will be a hybrid position.
Responsibilities
As a Senior Process Analyst, the ideal candidate will serve as a Technical Writer, Meeting Facilitator, and Document Custodian. The core focus of this role is translating complex endpoint security operations into clear Standard Operating Procedures (SOPs) and rigorous enterprise IT Change Management documentation. Core responsibilities include:
  • Manage the complete lifecycle of operational orders from inception to archiving, including receiving, tracking, and compliance monitoring for TASKORDs and FRAGORDs.
  • Develop, draft, and maintain high-quality Standard Operating Procedures (SOPs) that translate complex technical endpoint operations into clear, repeatable processes.
  • Ensure all written products, technical briefs, and compliance records strictly adhere to Controlled Unclassified Information (CUI) handling and enterprise formatting standards.
  • Drive operational tempo across the engineering group by scheduling, structuring, and leading daily team synchronization meetings.
  • Prepare technical engineering teams for Change Advisory Board (CAB) reviews by managing and drafting comprehensive Requests for Change (RFCs).
  • Meticulously track, assign, and follow up on technical action items, engineering milestones, and risk decisions to ensure execution mandates are met.
  • Act as the team's Document Custodian by organizing, auditing, and maintaining the central document repository for all operational and architecture records.
  • Lead efforts in auditing existing process documentation to identify gaps, streamline workflows, and update outdated technical references.
  • Coordinate cross-functional alignment between engineering, security compliance, and leadership to capture operational requirements accurately.
  • Manage the completion, routing, and approvals of technical change management paperwork across required operational commands and departments.
  • Create and distribute detailed meeting minutes, tracking sheets, and executive status dashboards for ongoing leadership review.
  • Respond accurately and promptly to operational data calls regarding team compliance, process readiness, and order execution status.

Qualifications
High School with 9+ years (or commensurate experience)
Required Skills & Experience
  • Certifications: Relevant process, documentation, or baseline technical certifications (e.g., ITIL v4 Foundation, Certified Professional Technical Communicator (CPTC), CAPM, or DoD 8570 baseline compliance equivalents).
  • Demonstrated experience acting as a Document Custodian managing federal or military operational orders, specifically handling TASKORDs, FRAGORDs, or OPORDs.
  • Proven technical writing experience translating complex cloud, network, or endpoint security engineering workflows into clear Standard Operating Procedures (SOPs).
  • Proven experience navigating enterprise IT Change Management systems, including drafting Requests for Change (RFCs) and preparing teams for Change Advisory Board (CAB) reviews.
  • Demonstrated expert-level proficiency with federal formatting standards and the strict handling, marking, and distribution rules for Controlled Unclassified Information (CUI).
  • Strong background in meeting facilitation, with a demonstrated ability to drive daily technical syncs, capture action items, and track risk decisions to closure.
  • Direct operational experience working with central collaboration and repository platforms (e.g., SharePoint, Confluence, Jira) to maintain rigorous version and access control.

Clearance Level: Must have an active Secret clearance
Preferred Skills & Experience
  • Prior experience supporting the U.S. Coast Guard (USCG), Department of Defense (DoD), or Federal enterprise IT modernization programs.
  • Advanced process or management certifications such as Project Management Professional (PMP) or Lean Six Sigma (Green/Black Belt).
  • Broad familiarity with enterprise security and management tool concepts (e.g., Tanium, Swimlane, SIEM) to facilitate technical documentation accurately.

Posted Salary Range
USD $105,000.00 - USD $130,000.00 /Yr.

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