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Senior Process Engineer Jobs in Virginia (NOW HIRING)

Condair Operations LLC

Process Engineer

Richmond, VA · On-site

As a Process Engineer, you will be responsible for the application, evaluation, development, project management, commissioning, and system management of manufacturing industrial automation and ...

Danone

Process Engineer

Mount Crawford, VA

The Process Engineer is an entry level, onsite position based in a manufacturing facility, and part of the IWS Line Trio / Line Centric team. The Process Engineer is responsible for the equipment ...

Danone

Process Engineer

Mount Crawford, VA

The Process Engineer is an entry level, onsite position based in a manufacturing facility, and part of the IWS Line Trio / Line Centric team. The Process Engineer is responsible for the equipment ...

Kennametal, Inc.

Process Engineer

New Market, VA · On-site

Process Engineer Location: New Market, VA Job Summary: The Engineer Process position supports metal-cutting manufacturing operations. Role enables production performance that is viable in terms of ...

Kennametal, Inc.

Process Engineer

New Market, VA

Process Engineer Location: New Market, VA Job Summary: The Engineer Process position supports metal-cutting manufacturing operations. Role enables production performance that is viable in terms of ...

Kennametal, Inc.

Process Engineer

New Market, VA · On-site

Process Engineer Location: New Market, VA Job Summary: The Engineer Process position supports metal-cutting manufacturing operations. Role enables production performance that is viable in terms of ...

Hitachi

Process Engineer

South Boston, VA

Join Hitachi Energy as a Process Engineer in South Boston, VA., where you'll play a pivotal role in analyzing operations and developing procedures to enhance efficiency across various departments ...

Hitachi

Process Engineer

South Boston, VA

Join Hitachi Energy as a Process Engineer in South Boston, VA., where you'll play a pivotal role in analyzing operations and developing procedures to enhance efficiency across various departments ...

BWX Technologies

Process Engineer

Lynchburg, VA

BWXT's Nuclear Operations Group - Lynchburg is currently seeking a Process Engineer for its Lynchburg, VA location! Essential Functions/Responsibilities: * Interprets technical contract requirements ...

BWX Technologies

Process Engineer

Lynchburg, VA

BWXT's Nuclear Operations Group - Lynchburg is currently seeking a Process Engineer for its Lynchburg, VA location! Essential Functions/Responsibilities: * Interprets technical contract requirements ...

Hitachi, Ltd.

Process Engineer

South Boston, VA · On-site

Join Hitachi Energy as a Process Engineer in South Boston, VA., where you'll play a pivotal role in analyzing operations and developing procedures to enhance efficiency across various departments ...

Lane Enterprises Inc

Process Engineer

Wytheville, VA · On-site

$80K - $115K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and existing manufacturing processes and equipment that ensure process repeatability, product quality ...

Hitachi, Ltd.

Process Engineer

South Boston, VA · On-site

Join Hitachi Energy as a Process Engineer in South Boston, VA., where you'll play a pivotal role in analyzing operations and developing procedures to enhance efficiency across various departments ...

Instant Systems Inc

Process Engineer

Norfolk, VA · On-site

We are seeking a highly motivated and detail-oriented Process Engineer to join our team. This role is responsible for developing, optimizing, and maintaining manufacturing processes to ensure high ...

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Senior Process Engineer information

See Virginia salary details

$74.4K

$120.1K

$169K

How much do senior process engineer jobs pay per year?

As of May 30, 2026, the average yearly pay for senior process engineer in Virginia is $120,077.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the most commonly searched types of Process Engineer jobs in Virginia? The most popular types of Process Engineer jobs in Virginia are:
What are popular job titles related to Senior Process Engineer jobs in Virginia? For Senior Process Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Virginia look for? The top searched job categories for Senior Process Engineer jobs in Virginia are:
What cities in Virginia are hiring for Senior Process Engineer jobs? Cities in Virginia with the most Senior Process Engineer job openings:
What are popular job titles related to Senior Process Engineer jobs in VA? For Senior Process Engineer jobs in VA, the most frequently searched job titles are:
Senior Process Engineer jobs near you

Process Engineer

Condair Operations LLC

Richmond, VA • On-site

Full-time

Posted 11 days ago

Job description

Description:

We’re on the search for our newest Process Engineer! As a Process Engineer, you will be responsible for the application, evaluation, development, project management, commissioning, and system management of manufacturing industrial automation and control systems. The Process Engineer will make lasting improvements with fact-based decision making and is proven to be vital to the success of our company


This position requires a results-oriented, high-energy, dynamic individual in a fast-paced, high-growth delivery network.


Requirements:

To perform this job successfully, an individual must be able to perform each essential duty to a competent level. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Evaluate and troubleshoot facility and manufacturing control systems consisting of PLCs, AC and DC drives, computer controls, and HMI interfaces as well as traditional contactor type controls and process instrumentation.
  • Design and implement improvements to increase efficiency, reduce costs, and improve reliability of existing plant and manufacturing control systems and equipment.
  • Design control systems and prepare drawings, specifications, and scopes of work.
  • Write new, or modify existing, PLC programs, and make system hardware recommendations to resolve operation problems, improve processes, and implement new project designs to support factory initiatives and continuous improvement.
  • Document and maintain revisions to existing automated systems and maintain appropriate PLC and computer software/hardware information.
  • Interface with the IT Department and upper-level computer system personnel to ensure proper application of computer controls and database instructions.
  • Provide electrical engineering, hardware design, systems integration, PLC programming, motion programming, HMI configuration, component specification, project management, and start-up and commissioning of capital projects.
  • Support and assist Maintenance personnel in troubleshooting, testing, modifying, and installing electrical equipment and control systems.
  • Support and participate in implementation of and improvements to Manufacturing Execution System
  • Adhere to Condair’s Quality Assurance System and Health and Safety policies.
  • Other duties as assigned by management.

Education and Experience

  • Bachelor’s degree in electrical engineering, Computer Science or similar technical field of study or certifications.
  • Minimum of 5 years’ control and similar project-related experience
  • Advanced knowledge and skill in programming with Rockwell Automation Software including ControlLogix/RS Logix 5000, SLC 500/RS Logix 500, EtherNet/IP Design and Configuration, RS-View and PanelView, and Panel Builder 32
  • Advanced knowledge of automated material conveyance systems utilizing VFD’s, PLC’s, and motion control components.
  • Familiarity and skill in utilizing Allen Bradley, Siemens and other similar hardware and electronic components.

While performing the duties of the job, the employee is required to:

  • Sitting & standing for extended periods of time at a computer workstation or at equipment controls cabinet.
  • Occasionally lift and carry small loads, less than 25lbs, to organize in-house meetings and events.
  • Regularly stand, bend, twist for the purpose of obtaining, reviewing paper documents, equipment wiring and cabinet design when in a field environment.
  • Walking facility grounds and construction sites where the surfaces may be uneven.

While performing the job duties, the employee is regularly exposed to:

  • A regulated indoor climate office.
  • Manufacturing floor environment may not be controlled.
  • Construction Environment with Dust and Noise when working in the field.
  • Travel on Airplanes primarily