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Senior Process Engineer Jobs in Raleigh, NC (NOW HIRING)

8 Rivers

Senior Process Engineer

Durham, NC · On-site

$100K - $130K/yr

Opportunity 8 Rivers is seeking a Senior Process Engineer to design, optimize and commercialize a portfolio of innovative energy technologies and project development opportunities. This role is ideal ...

Exyte Group

Senior Process Engineer

Raleigh, NC · On-site

$132K/yr

Discover your exciting role The Lead Process Engineer will serve as the technical authority for process design and execution on EPC projects involving Active Pharmaceutical Ingredient (API ...

8 Rivers

Senior Process Engineer

Durham, NC · On-site

$100K - $130K/yr

Develop engineering packages including Basic Engineering Package (BEP) and Process Flow Diagrams (PFDs) * Support client engagement by tailoring core technologies to unique customer site needs.

Linde

Senior Process Engineer

Research Triangle Park, NC · On-site

$100K - $130K/yr

You will participate on project and technical teams providing technical guidance to plant operations, project teams, and other process engineers * Develop controls philosophies and narratives and ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

MedPharm

Sr. Process Engineer/Sr. Scientist

Durham, NC · On-site

$94K - $121K/yr

Job Summary The Sr. Process Engineer/Senior Scientist will lead late-stage development activities for topical and liquid oral pharmaceutical products, including process scale-up, technology transfer ...

MedPharm

Sr. Process Engineer/Sr. Scientist

Durham, NC · On-site

$94K - $121K/yr

Job Summary The Sr. Process Engineer/Senior Scientist will lead late-stage development activities for topical and liquid oral pharmaceutical products, including process scale-up, technology transfer ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

Stantec

Process Engineer - Industrial Water

Raleigh, NC · On-site

Senior Process Engineers routinely assist in the development of detailed proposals for a wide variety of project settings. Your Key Responsibilities * Perform business development/application tasks ...

Sunrock

Senior Process/Mining Engineer

Raleigh, NC

$91K - $118K/yr

GENERAL SUMMARY The position of Senior Engineer will work in general support of and with operations to focus on continual improvement and a portfolio of specific engineering projects for multiple ...

ERG

Senior Process Safety/Chemical Engineer

Raleigh, NC · On-site

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Raleigh, NC · Remote

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Raleigh, NC

Senior Process Engineer information

See Raleigh, NC salary details

$72.9K

$117.7K

$165.7K

How much do senior process engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for senior process engineer in Raleigh, NC is $117,728.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Raleigh, NC?

The most popular types of Process Engineer jobs in Raleigh, NC are:

What are popular job titles related to Senior Process Engineer jobs in Raleigh, NC?

For Senior Process Engineer jobs in Raleigh, NC, the most frequently searched job titles are:

What job categories do people searching Senior Process Engineer jobs in Raleigh, NC look for?

The top searched job categories for Senior Process Engineer jobs in Raleigh, NC are:

What cities near Raleigh, NC are hiring for Senior Process Engineer jobs?

Cities near Raleigh, NC with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Raleigh, NC as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $117,728 per year, or $56.6 per hour.

Senior Process Engineer

8 Rivers

Durham, NC • On-site

$100K - $130K/yr

Full-time

Re-posted 12 days ago

Job description

Company
8 Rivers is a Durham, NC firm focused on the invention, development, and commercialization of sustainable, infrastructure-scale solutions to global problems through impactful technologies. The company maintains the agility, creativity, and fast-paced environment of a start-up, while partnering with large, industry-leading companies to develop and deploy those technologies. Our process enables us to innovate in industrial fields that are lacking in creative disruption. 8 Rivers has demonstrated expertise in generating and commercializing large-scale, meaningful solutions to some of the most challenging problems facing the world today and across a variety of industries in the clean energy, carbon capture, and clean fuels sectors.
The company innovates widely in adjacent markets in the clean energy technology space. Some of our marquee technologies include the Allam-Fetvedt Cycle - a zero-emission power production system that enables low-cost power production with inherent carbon capture, 8RH2 - our innovative clean hydrogen technology utilizing CO2 convective reforming to achieve > 99% carbon capture.
Opportunity
8 Rivers is seeking a Senior Process Engineer to design, optimize and commercialize a portfolio of innovative energy technologies and project development opportunities. This role is ideal for an entrepreneurial engineer who is excited to work at the intersection of technology development, commercialization, and sustainability, and who wants to contribute to the deployment of transformative energy solutions.
This role involves building and refining process models to support high-impact decisions and advance the company's and client's growth, commercialization, and decarbonization objectives.
This role is ideal for entrepreneurial engineers with technology incubation and commercialization background, or technical candidates with desire to engage in business development activities.
Responsibilities
Process Modeling & Optimization
  • Build simulation models using software like Aspen Plus to evaluate system performance.
  • Optimize process thermodynamic cycles to achieve lowest levelized cost.
  • Conduct mass and energy balances to validate performance across various operating conditions.
  • Scale up designs to full infrastructure-scale deployment.

Technology Commercialization & Strategy
  • Advance commercialization efforts by bridging the gap between technical concepts and market-ready infrastructure solutions.
  • Evaluate market viability of new clean energy technologies alongside business development teams.
  • Inform capital decisions by translating complex technical process data into clear financial metrics.
  • Conduct techno-economic assessments to compare novel system costs against traditional energy baselines.
  • Partner with business development to evaluate market viability, identify project opportunities, and engage prospective clients.
  • De-risk technology portfolios by identifying critical technical bottlenecks prior to commercial rollout.
  • Draft technical documentation including white papers, patents, and specifications to protect intellectual property.

Project Development & Engineering
  • Partner with industry leaders and global vendors to seamlessly integrate proprietary 8 Rivers systems.
  • Develop engineering packages including Basic Engineering Package (BEP) and Process Flow Diagrams (PFDs)
  • Support client engagement by tailoring core technologies to unique customer site needs.
  • Maintain startup agility by rapidly pivoting designs based on commercial feedback.

Required Qualifications
  • Engineering degree: Bachelor's degree or higher in Chemical Engineering, Mechanical Engineering, or a closely related discipline.
  • Process simulation expertise: Strong proficiency building and refining steady-state and dynamic models in Aspen Plus, Aspen Hysys, or similar software.
  • Thermodynamic proficiency: Deep understanding of advanced thermodynamic cycles, heat integration, and mass/energy balances.
  • Core chemical process knowledge: minimum of 3 years working in industries such as power production from fossil fuels, syngas generation/processing/ cleanup, hydrogen /ammonia, and/or with exposure to point source capture, and/or clean energy technologies
  • Design package creation: Experience developing Basic Engineering Packages (BEP) and Process Flow Diagrams (PFDs), Heat and Material Balance (HMB) and equipment specifications.
  • Scale-up experience: Experience moving complex industrial chemical processes from conceptual or pilot scale to commercial deployment.
  • Cross-functional communication: Ability to translate highly technical process data into clear, actionable business insights for non-technical stakeholders

Preferred Qualifications
  • Commercialization background: Demonstrated experience working directly with business development teams to evaluate market viability and pitch technologies.
  • Techno-economic modeling: Experience conducting techno-economic assessments (TEAs) and capital cost estimation for novel energy technologies.
  • Advanced power cycle experience: Specific familiarity with the Allam-Fetvedt Cycle, supercritical CO2 (sCO₂) systems, or advanced hydrogen production.
  • Startup agility: Background working in fast-paced, entrepreneurial environments or technology incubators.
  • Intellectual property involvement: Experience collaborating on patent applications, drafting technical white papers, or securing technology IP.

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