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Senior Process Engineer Jobs in Raleigh, NC (NOW HIRING)

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

New

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

New

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

New

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

New

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

Stantec

Process Engineer - Industrial Water

Raleigh, NC · On-site

Senior Process Engineers routinely assist in the development of detailed proposals for a wide variety of project settings. Your Key Responsibilities * Perform business development/application tasks ...

Black & Veatch

Senior Wastewater Process Engineer

Cary, NC · Hybrid

$96K - $124K/yr

... Senior Wastewater Process Engineer , you will have the opportunity to: * Function in a lead wastewater process engineer role as a technical specialist in the areas of conventional wastewater ...

Alcami Corporation

Process Engineer

Morrisville, NC · On-site

A Process Engineer designs, implements, and optimizes manufacturing processes to improve efficiency, quality, safety, and/or reduce cost. The Process Engineer analyzes production workflows ...

Alcami Corporation

Process Engineer

Morrisville, NC · On-site

Job Summary A Process Engineer designs, implements, and optimizes manufacturing processes to improve efficiency, quality, safety, and/or reduce cost. The Process Engineer analyzes production ...

Novartis

Senior Manager, Process Engineering

Durham, NC

$114K - $211K/yr

As a Senior Manager, Process Engineering, you will lead a team of engineers responsible for the lifecycle engineering of process and laboratory equipment, with a strong focus on equipment design ...

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Senior Process Engineer information

See Raleigh, NC salary details

$72.9K

$117.7K

$165.7K

How much do senior process engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for senior process engineer in Raleigh, NC is $117,735.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Raleigh, NC? The most popular types of Process Engineer jobs in Raleigh, NC are:
What are popular job titles related to Senior Process Engineer jobs in Raleigh, NC? For Senior Process Engineer jobs in Raleigh, NC, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Raleigh, NC look for? The top searched job categories for Senior Process Engineer jobs in Raleigh, NC are:
What cities near Raleigh, NC are hiring for Senior Process Engineer jobs? Cities near Raleigh, NC with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Raleigh, NC as of June 2026, with employment types broken down into 1% Locum Tenens, 91% Full Time, 3% Part Time, 1% Temporary, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $117,735 per year, or $56.6 per hour.

Senior Process Engineer - Metallization

Vulcan Elements

Durham, NC • On-site

$100K - $130K/yr

Full-time

Posted 17 days ago

Job description

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.
As a Senior Process Engineer - you will be the owner's side process engineering expert for a large industrial installation to convert rare earth oxides to metals. You will provide oversight, internal technical review, and project management support for the work product of external engineering firms related to process and plant systems engineering. This role will serve as the owner's side technical authority on process documentation for metallization processes, transitioning to process engineering improvement as the plant is commissioned. The ideal candidate has hands-on experience taking complex, high-temperature, materials-intensive processes from definition through construction and into operation.


Responsibilities

  • Own the process definition for production scale metallization, from raw material receipt through product handling to subsequent process steps.
  • Manage and organize timelines and deliverables with external EPC, and ensure smooth interfaces with internal and external organizations.
  • Maintain all core process documentation, including:
    • Process flow diagrams (PFDs)
    • Piping and instrumentation diagrams (P&IDs)
    • Heat and mass balances
    • Equipment lists and design bases
    • Operating philosophies and control narratives
  • Ensure systems meet operational, safety, and environmental performance requirements.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business

Qualifications

Bachelor's Degree or higher in Chemical Engineering, Process Engineering, or a related field

8+ years of hands-on experience in industrial process engineering

Experience working with external engineering partners or EPCs

Demonstrated experience defining and documenting full production-scale processes, setting targets and limits, and optimizing performance

Proven ability to develop and own PFDs, P&IDs, and Design bases
Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications

Experience with high-temperature metallurgical or electrochemical plants

Direct involvement in permitted industrial facilities

Startup, scale-up, or first-of-kind plant experience

Familiarity with owner's engineering standards and capital project execution

Experience supporting commissioning and early operations