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Sr Process Engineer Jobs in Raleigh, NC (NOW HIRING)

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

CRB

Senior Process Engineer - Liquid Systems

Raleigh, NC · On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within the food and beverage industry . This role will lead the design and execution of process systems for ...

Stantec

Process Engineer - Industrial Water

Raleigh, NC · On-site

Senior Process Engineers routinely assist in the development of detailed proposals for a wide variety of project settings. Your Key Responsibilities * Perform business development/application tasks ...

Black & Veatch

Senior Wastewater Process Engineer

Cary, NC · Hybrid

$96K - $124K/yr

... Senior Wastewater Process Engineer , you will have the opportunity to: * Function in a lead wastewater process engineer role as a technical specialist in the areas of conventional wastewater ...

Alcami Corporation

Process Engineer

Morrisville, NC · On-site

Job Summary A Process Engineer designs, implements, and optimizes manufacturing processes to improve efficiency, quality, safety, and/or reduce cost. The Process Engineer analyzes production ...

Novartis

Senior Manager, Process Engineering

Durham, NC

$114K - $211K/yr

As a Senior Manager, Process Engineering, you will lead a team of engineers responsible for the lifecycle engineering of process and laboratory equipment, with a strong focus on equipment design ...

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Showing results 1-20

All JobsSr Process Engineer JobsSr Process Engineer Jobs in Raleigh, NC

Sr Process Engineer information

See Raleigh, NC salary details

$72.9K

$117.7K

$165.7K

How much do sr process engineer jobs pay per year?

As of Jun 11, 2026, the average yearly pay for sr process engineer in Raleigh, NC is $117,735.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer, and why are they important?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What engineers make $300,000 a year?

Senior process engineers in industries such as oil and gas, pharmaceuticals, or manufacturing can reach or exceed a $300,000 annual salary with extensive experience, specialized skills, and often in high-cost-of-living regions. Executive-level engineering roles or those with managerial responsibilities may also achieve this compensation level, especially when combined with bonuses and stock options.

Are process engineers paid well?

Process engineers typically earn competitive salaries that vary by industry, experience, and location. According to industry data, the median annual salary for a process engineer in the United States is around $80,000 to $100,000, with higher earnings possible for those with advanced skills, certifications, or in specialized sectors. They often work in manufacturing, chemical, or industrial environments and may require knowledge of process simulation tools and safety standards.

What are Sr Process Engineers?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What engineer makes $500,000 a year?

Senior process engineers in specialized industries such as oil and gas, aerospace, or chemical manufacturing can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and typically requires advanced technical skills and management responsibilities.

What does a SR process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze process data, troubleshoot issues, and implement improvements often using tools like Six Sigma or Lean methodologies, and may oversee process validation and documentation.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What are popular job titles related to Sr Process Engineer jobs in Raleigh, NC? For Sr Process Engineer jobs in Raleigh, NC, the most frequently searched job titles are:
What job categories do people searching Sr Process Engineer jobs in Raleigh, NC look for? The top searched job categories for Sr Process Engineer jobs in Raleigh, NC are:
What cities near Raleigh, NC are hiring for Sr Process Engineer jobs? Cities near Raleigh, NC with the most Sr Process Engineer job openings:
Sr Process Engineer jobs near you
Infographic showing various Sr Process Engineer job openings in Raleigh, NC as of June 2026, with employment types broken down into 43% Full Time, 50% Part Time, and 7% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $117,735 per year, or $56.6 per hour.

Senior Process Engineer - Metallization

Vulcan Elements

Durham, NC

$100K - $130K/yr

Full-time

Posted 18 days ago

Job description

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.
As a Senior Process Engineer - you will be the owner's side process engineering expert for a large industrial installation to convert rare earth oxides to metals. You will provide oversight, internal technical review, and project management support for the work product of external engineering firms related to process and plant systems engineering. This role will serve as the owner's side technical authority on process documentation for metallization processes, transitioning to process engineering improvement as the plant is commissioned. The ideal candidate has hands-on experience taking complex, high-temperature, materials-intensive processes from definition through construction and into operation.


Responsibilities

  • Own the process definition for production scale metallization, from raw material receipt through product handling to subsequent process steps.
  • Manage and organize timelines and deliverables with external EPC, and ensure smooth interfaces with internal and external organizations.
  • Maintain all core process documentation, including:
    • Process flow diagrams (PFDs)
    • Piping and instrumentation diagrams (P&IDs)
    • Heat and mass balances
    • Equipment lists and design bases
    • Operating philosophies and control narratives
  • Ensure systems meet operational, safety, and environmental performance requirements.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business

Qualifications

Bachelor's Degree or higher in Chemical Engineering, Process Engineering, or a related field

8+ years of hands-on experience in industrial process engineering

Experience working with external engineering partners or EPCs

Demonstrated experience defining and documenting full production-scale processes, setting targets and limits, and optimizing performance

Proven ability to develop and own PFDs, P&IDs, and Design bases
Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications

Experience with high-temperature metallurgical or electrochemical plants

Direct involvement in permitted industrial facilities

Startup, scale-up, or first-of-kind plant experience

Familiarity with owner's engineering standards and capital project execution

Experience supporting commissioning and early operations