1

Sr Process Engineer Jobs in Matthews, NC (NOW HIRING)

Senior Process Engineer

Concord, NC

$94K - $122K/yr

As a Senior Process Engineer , you will provide mineral processing design, analysis and engineering services to Operations and perform process optimization studies to decrease cost, improve yield ...

Senior Process Engineer

Concord, NC · On-site

$94K - $122K/yr

As a Senior Process Engineer , you will provide mineral processing design, analysis and engineering services to Operations and perform process optimization studies to decrease cost, improve yield ...

Senior Process Engineer

Huntersville, NC · On-site

$97K - $126K/yr

... process flow, fixture/tooling development, and generation of engineering and production documentation, including work instructions and process FMEAs for both internal and supplier-based processes.

Senior Process Engineer

Huntersville, NC · On-site

$97K - $126K/yr

... process flow, fixture/tooling development, and generation of engineering and production documentation, including work instructions and process FMEAs for both internal and supplier-based processes.

Senior Process Engineer

Huntersville, NC · On-site

$97K - $126K/yr

... process flow, fixture/tooling development, and generation of engineering and production documentation, including work instructions and process FMEAs for both internal and supplier-based processes.

Sr. Process Engineer

Gastonia, NC · On-site

$87K - $112K/yr

As a Process Engineer you will directly impact our innovation of the Specialty Chemical Industry by delivering process excellence. This role will focus on the site's ability to safely and reliably ...

Sr. Process Engineer

Gastonia, NC · On-site

$87K - $112K/yr

As a Process Engineer you will directly impact our innovation of the Specialty Chemical Industry by delivering process excellence. This role will focus on the site's ability to safely and reliably ...

Sr. Process Engineer

Charlotte, NC · On-site

$84K - $116K/yr

... engineering/manufacturing with a track record of successfully solving process problems based on fundamental understanding Required Skills: * Ability to apply knowledge of engineering principles and ...

Sr. Process Engineer

Gastonia, NC · On-site

$95K - $122K/yr

As a Process Engineer you will directly impact our innovation of the Specialty Chemical Industry by delivering process excellence. This role will focus on the site's ability to safely and reliably ...

Solar polysilicon, wafers, and innovative photovoltaic modules, enabling low-cost solar energy solutions Role Purpose Corning is seeking an experienced Senior Process & System Engineer to lead the ...

Process Engineer Location: Charlotte, North Carolina Job Type: Full-Time Company Overview: Our client is a leader in renewable natural gas (RNG) production, specializing in sustainable energy ...

New

Process Engineer I Location: Ft. Mill, SC / Charlotte, NC Duration: 9 months or longer Role Summary: Develops and leads process design or improvement initiatives within fast-paced environments ...

Sr Wastewater Process Engineer

Charlotte, NC · On-site

$102K - $132K/yr

Function in a lead wastewater process engineer role as a technical specialist in the areas of conventional wastewater treatment * Use processes such as physical/chemical primary treatment ...

Title: Process Engineer I Location: Ft. Mill, SC / Charlotte, NC Duration: 9 months or longer Role Summary: • Develops and leads process design or improvement initiatives within fast-paced ...

Sr. PFAS Process Engineer

Charlotte, NC · On-site

$102K - $132K/yr

Why BVs Process Engineering Team? * The work is rewarding and meaningful * The team is comprised of supportive and appreciative professionals * Career opportunities exist in many rapidly expanding ...

This is a hands-on role for an early-career engineer who thrives on data-driven problem solving in ... to senior leadership * Diagnoses root cause of process and equipment issues using structured ...

Process Control Engineer (Level E5) About Us: We Specialize in Fuel, Oil and Water Connection Systems, Tubing and Electrical harnesses for all forms of industries. BMRS, LLC has over 40 years of ...

Lead Process Engineering Across Multiple Sites * Provide technical leadership and direction to Process and Manufacturing Engineering teams across multiple facilities. * Establish consistent ...

next page

Showing results 1-20

Sr Process Engineer information

See Matthews, NC salary details

$70.5K

$113.8K

$160.2K

How much do sr process engineer jobs pay per year?

As of Aug 25, 2026, the average yearly pay for sr process engineer in Matthews, NC is $113,821.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,700.00 and $126,400.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What are popular job titles related to Sr Process Engineer jobs in Matthews, NC?

For Sr Process Engineer jobs in Matthews, NC, the most frequently searched job titles are:

What cities near Matthews, NC are hiring for Sr Process Engineer jobs?

Cities near Matthews, NC with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Matthews, NC as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 19% Part Time, 4% Contract, and 1% Nights. Highlights an 88% Physical, 2% Hybrid, and 10% Remote job distribution, with an average salary of $113,821 per year, or $54.7 per hour.

Senior Process Engineer

Concord, NC


Covia
Mining of Natural Resources • 1 - 5K employees

7.0

Company rating: 7.0 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

29th of 41 rated mining

Good employer

Paid breaks

Good training


$94K - $122K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 11 days ago


Job description

Covia responsibly provides minerals solutions for a better tomorrow. As a leading provider of diversified minerals, our products support a variety of industrial markets, including glass, ceramics, coatings, metals, foundry, polymers, construction, water filtration, and sports and recreation. Long-standing relationships with a broad customer base enable Covia’s market-inspired approach to innovation to enhance solutions and customer benefits. Underpinning these strengths is an unwavering commitment to safety and to sustainable development, further enhancing the value that Covia delivers to all its stakeholders.

Covia is looking for a remotely based, dynamic Senior Process Engineer who will have a positive impact on the Engineering & Operations Teams.  As a Senior Process Engineer, you will provide mineral processing design, analysis and engineering services to Operations and perform process optimization studies to decrease cost, improve yield, recovery, and quality.

The successful incumbent will have the following Key Accountabilities:

Scope & Estimates and Capital Projects

    • Complete process work to support Class I thru III project scope, design and estimates for assigned Engineering Service Requests. This will include the following: flowsheets, material balances, equipment testing, equipment selection, equipment sizing and process control Lead Class I estimates when requested.
    • Oversee development of Sequence of Operations for Capital
    • Work with Controls and Automation Engineers and Engineering firms on P&IDs.
    • Work with outside consulting engineering firms when utilized on project
    • Manage project start-up and commissioning for major capital projects. As Startup Team Leader, conduct team meetings and post startup updates/reports for viewing by upper
    • Participate in Project Update meetings, Management Review meetings and Capital Project Review meetings, as needed.

Technical Training, Technical Meetings, and Taskforces

      • Develop training
      • Provide technical training to plant and other staff personnel on engineering subjects and process related
      • Provide process analyses for Covia OEM projects and participate in their meetings as
      • Work on interdepartmental teams and communicate activities with other corporate functions to ensure timely information exchange and coordination of work. These departments include Project Management, Controls and Automation Engineering, R&D, Geology & Mine Planning, Environmental Affairs, Safety & Health, Purchasing, Operations, and Sales in the conduct of the engineering work.
      • Maintain liaison with individuals and groups within and outside Covia with responsibility for acting independently on technical matters pertaining to the project.
      • Manage and/or work on projects having unique or controversial problems having an important effect on Covia objectives.

    Plant Improvement Projects and Process Audits

      • Conduct plant process investigations related to productivity and process improvements and develop solutions to increase throughput, decrease cost, improve yield, improve quality, and/or improve
      • Work with mineral processing equipment Direct and conduct testing on new and experimental process equipment and methods to evaluate their potential.
      • Provide technical support through process studies, training, or other means to plants in support of their implementation of continuous improvement systems.
      • Run a sample of the plant feed taken during the audit through the CFS for audit comparison and mine planning reconciliation evaluations.
      • Oversee update of plant equipment lists, flowsheets, and material
      • Issued detailed report in accordance with the process policies and procedure

    Standards Development and Updates

      • Participate in the development of Engineering
      • Ensure that Covia Engineering Standards are consistently and uniformly

      Reporting

        • Issue regular weekly activity reports
        • When leading an ESR, hold kickoff meetings and issue
        • When leading a Startup, issue timely updates in a clear and concise
        • Issue project memo’s, reports, and source files in a timely fashion to allow proper review and project

      General

        • Travel 40-50% as required to initiate, keep projects moving, and complete them in a timely
        • Ensure that high standards of engineering are maintained in all Covia
        • Function in accordance with departmental policies and procedures with a highly professional approach to job responsibilities. Be aware of and follow all Company policies, procedures, rules and
        • Work efficiently both independently and as an affective team
        • Maintain technical skills by utilizing available training Monitor technical developments in metallurgical/minerals processing fields for applications of new process technology.
        • Develop and maintain skills in the use of personal computers in engineering working to improve accuracy, productivity, and professionalism.
        • Perform other duties as assigned

       

      The successful candidate will have the following Minimum Qualifications:

      • S. or equivalent degree in an Engineering discipline
      • Minimum of 5 years engineering or equivalent professional experience
      • Preference given to candidates with experience in mineral processing, bulk material handling systems, or heavy industry

       

      Commitment to Our Culture:

      Our core values - Safety, Team, Customers, Growth, and Courage—guide our work every day and will help us achieve our vision: Covia is the leading minerals solutions provider, and through the passion and commitment of our people, we enable customer success—ensuring a sustainable future for our company.

      All Covia Team Members are expected to:

      • Live the Life-Saving Rules
      • Build high-performing work teams
      • Focus on customers
      • Demonstrate a growth mindset
      • Do the right thing, always

      At Covia, we strive for and support a diverse workforce as we firmly believe this lays the foundation of our success.  Our compelling culture supports inclusion, individuality, and respect within the workplace.  We are committed to providing employment opportunities to the most qualified candidate based on work-related factors and without regard to non-work-related factors including race, color, religion, national origin, gender, sexual orientation, gender identity, gender expression, age, disability, or military service or reserve or veteran status.

      The organization offers competitive salaries, advancement opportunities, and a full range of benefits.

      Benefits

      • Excellent Healthcare Benefits – medical, vision, dental                                           
      • 401K with company matching
      • Vacation + Paid Holidays
      • Disability, Life / AD&D, and Long-Term Care Insurances
      • Employee Assistance Program


      An Equal Opportunity Employer

      IND2

      #LI-REMOTE



      What Covia Corp employees say

      Pay

      Hours and flexibility

      Workplace

      Get the full story on Breakroom