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Senior Process Engineer Jobs in Colorado (NOW HIRING)

ESI Senior Process Engineer

Denver, CO ยท On-site

$120K - $145K/yr

Senior Process Engineer Company Overview ENERGYneering Solutions (ESI), a division of TransTech Energy, provides exceptional technical expertise in engineering and operations for the biogas ...

Senior Process Engineer

Westminster, CO ยท On-site

$105K - $135K/yr

Job Summary The Senior Process Engineer will play a key role in developing, testing, and optimizing DISA's innovative HPSA technology for minerals processing, tailings remediation, and resource ...

Senior Process Engineer

Westminster, CO

$105K - $135K/yr

Job Summary The Senior Process Engineer will play a key role in developing, testing, and optimizing DISA's innovative HPSA technology for minerals processing, tailings remediation, and resource ...

Senior Process Engineer

Littleton, CO ยท On-site

$105K - $135K/yr

SENIOR PROCESS ENGINEER | Plant Design Rocky Mountain Scientific Laboratory Department: Advanced Chemistry & Chemical Processing Group Location: Littleton, Colorado U.S. Citizenship Required for this ...

Sr Process Engineer

Boulder, CO ยท On-site

$45 - $50/hr

Job Title: Sr Process Engineer Client: Medical Device Manufacturing Company Duration: 2 Years (Possible Extension) Location: Boulder, CO 80301 Shift: 1st Shift Job Summary * Provide engineering ...

Senior Process Engineer

Westminster, CO ยท On-site

$105K - $135K/yr

Job Summary The Senior Process Engineer will play a key role in developing, testing, and optimizing DISA's innovative HPSA technology for minerals processing, tailings remediation, and resource ...

Sr Process Engineer

Boulder, CO ยท On-site

$48 - $50/hr

Job Title: Sr Process Engineer Client: Medical Device Manufacturing Company Location: Boulder, CO 80301 Duration: 2 Years Shift: 1st Shift Role Summary * Support electron beam manufacturing line

Senior Process Engineer

Pueblo, CO ยท On-site

$102K - $132K/yr

The Senior Process Engineer will be located onsite in Pueblo, CO and reports to the Manufacturing Engineering Manager. This role is responsible for owning the end-to-end process lifecycle - spanning ...

Senior Process Engineer

Pueblo, CO ยท On-site

$102K - $132K/yr

The Senior Process Engineer will be located onsite in Pueblo, CO and reports to the Manufacturing Engineering Manager. This role is responsible for owning the end-to-end process lifecycle - spanning ...

Senior Process Engineer

Pueblo, CO ยท On-site

$115 - $140/hr

The Senior Process Engineer will be located onsite in Pueblo, CO and reports to the Manufacturing Engineering Manager. This role is responsible for owning the end-to-end process lifecycle -- spanning ...

Senior Process Engineer

Denver, CO ยท On-site

$117K - $176K/yr

Your Opportunity The Sr. Process Engineer will be responsible for managing projects across the Advanced Manufacturing sector. The engineering design focus will include the following areas: process ...

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

Sr Process Engineer

Manitou Springs, CO ยท On-site

$100K - $150K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

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Senior Process Engineer information

See Colorado salary details

$78.9K

$127.4K

$179.3K

How much do senior process engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for senior process engineer in Colorado is $127,356.00, according to ZipRecruiter salary data. Most workers in this role earn between $109,400.00 and $141,400.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Colorado?

The most popular types of Process Engineer jobs in Colorado are:

What job categories do people searching Senior Process Engineer jobs in Colorado look for?

The top searched job categories for Senior Process Engineer jobs in Colorado are:

What cities in Colorado are hiring for Senior Process Engineer jobs?

Cities in Colorado with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Colorado as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $127,356 per year, or $61.2 per hour.

ESI Senior Process Engineer

ESI Solutions

Denver, CO โ€ข On-site

$120K - $145K/yr

Full-time

Posted 5 days ago


Job description

Senior Process Engineer 

Company Overview

ENERGYneering Solutions (ESI), a division of TransTech Energy, provides exceptional technical expertise in engineering and operations for the biogas utilization and management industries. Since 2007, ESI has specialized in design, construction, and operations for biogas projects that collectively produce over one million MWh of renewable electricity and over 50 million gallons of renewable vehicle fuel every year. ESI is built upon the principle of providing our clients with unmatched experience, flexibility, and follow-through.

Job Overview

The Senior Process Engineer plays a critical technical and strategic role within ESI, working collaboratively with senior engineers, project managers, and O&M teams to advance the company’s biogas utilization projects. This position requires a high level of engineering expertise, sound judgment, and the ability to translate complex process concepts into practical, high‑performance system designs. The Senior Process Engineer is expected to operate with significant independence, demonstrate strong initiative, and communicate effectively across multidisciplinary teams. In addition to delivering high‑quality engineering work, the Senior Process Engineer will provide informed, proactive feedback to department leadership on opportunities to optimize processes, enhance system reliability, and strengthen design standards across the organization.

Reports To

The Senior Process Engineer will report to the Mechanical Engineering and CAD Lead.

Work Location

This is an in‑person position based in either Sisters, OR (Headquarters) or Denver, CO (Satellite Office). Limited remote work may be approved at the discretion of the department lead, depending on business needs. Employees based in Denver are required to travel to the Sisters, OR headquarters at least quarterly.

Responsibilities and Duties

  • Serve as a senior technical expert in process engineering, providing high‑level support for project development and execution across engineering services and EPC projects in the company’s various end markets.
  • Drive effective communication and collaboration across engineering disciplines by proactively coordinating design interfaces, sharing technical insights, and ensuring alignment on process requirements throughout the project lifecycle.
  • Identify gaps in process design approaches, tools, and resources, and recommend improvements to department leadership to enhance efficiency, technical rigor, and project execution quality.
  • Provide mentorship and technical guidance to junior and mid‑level engineers, supporting their development through knowledge sharing, design reviews, and constructive feedback.
  • Prepare complex engineering drawings and documentation for permitting, estimating, bidding, and construction, ensuring accuracy, clarity, and compliance with project and regulatory requirements.
  • Lead the development and review of key process engineering deliverables, including Project Design Basis documents, Block Flow Diagrams (BFDs), Process Flow Diagrams (PFDs), equipment specifications, data sheets, and Piping and Instrumentation Diagrams (P&IDs). Develop control philosophies and cause‑and‑effect charts for advanced process systems.
  • Participate as a senior technical contributor in project HAZOP and other process safety reviews, offering expert insight into process hazards, operability concerns, and mitigation strategies.
  • Perform and validate advanced engineering calculations, including material and energy balances; valve, tank, and vessel sizing; heat exchanger, pump, and compressor sizing; and piping, control, and relief valve sizing.
  • Support the review and resolution of contractor RFIs, providing clear, technically sound responses that maintain design intent and project requirements.
  • Collaborate closely with ESI’s Operations Division to troubleshoot process issues, optimize system performance, and implement improvements based on operational data and field observations.
  • Work cross‑functionally with other engineering disciplines and departments, ensuring integrated, high‑quality design solutions and consistent technical standards across projects.
  • Apply knowledge of ASME piping and pressure vessel codes, API, ASTM, and other relevant industry standards to ensure compliance and technical excellence in all process designs.
  • Use advanced thermodynamic, chemical, and physical analysis to develop and refine process systems and unit operations in accordance with contractual obligations, codes, and standards. Prepare detailed specifications and technical reports.
  • Perform other related duties as required to support project and organizational needs.

Travel

  • Ability and willingness to travel up to 20%     


Minimum Qualifications

  • This is a senior-level position requiring 10+ years of engineering experience.
  • Bachelor’s degree in Chemical or Petroleum Engineering from an accredited university.
  • Proficiency with chemical process simulation software. (Aspen, BR&E Promax or others)
  • Valid driver’s license for state of residence.
  • Proficient with the Microsoft Office suite of software. (Word, Excel, PowerPoint, etc.)

Preferred Qualifications

  • Experience in some of or all the following industries: Renewable Energy; Gas Processing; Chemical; Power; Waste Management; Environmental Air Quality Control Systems.
  • PE or FE certification or ability to obtain certification.
  • Proficiency in Smartsheet or other project management software.

This organization provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

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