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Process Development Engineer Jobs in Plymouth, MN

Process Development Engineer III Permanent About Heraeus Making displays foldable? Helping hearts beat with medical innovations? Or breathing new life into precious metals? As a family-owned global ...

Process Development Engineer salary: $69,300- $101,640 Our total rewards program is designed to attract, retain, and motivate associates to contribute to Integer's success. Our compensation program ...

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Our business is expanding and we are seeking a Manufacturing / Process Development Engineer to support our increasing demand and implementation of new medical device products to market. The qualified ...

Development Process Engineer Location: Plymouth, MN Duration: 3+ Months 100% Onsite Shift Time: 8am to 4pm Job Summary: Abbott is seeking a Process Development Engineer to join our dynamic team at ...

... your development as an engineer. You embed Quality within the Engineering discipline - "I own ... Systems & Process Optimization through adoption of principles of built in quality, optimized ...

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You support process development activities for new product introduction, product transfers, and process improvement initiatives. * You execute engineering projects and assignments under the guidance ...

Senior Process Development Engineer

Plymouth, MN · On-site

$109K - $142K/yr

Senior Process Development Engineer Salary: $115,500- $169,400 Our total rewards program is designed to attract, retain, and motivate associates to contribute to Integer's success. Our compensation ...

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Process Development Engineer information

See Plymouth, MN salary details

$48K

$107.2K

$161K

How much do process development engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for process development engineer in Plymouth, MN is $107,245.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,000.00 and $125,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Plymouth, MN? For Process Development Engineer jobs in Plymouth, MN, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Plymouth, MN look for? The top searched job categories for Process Development Engineer jobs in Plymouth, MN are:
Infographic showing various Process Development Engineer job openings in Plymouth, MN as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $107,245 per year, or $51.6 per hour.

Full-time

Posted 7 days ago


Job description

Process Development Engineer - Technologies

The Process Development Engineer is responsible for developing, documenting, validating, and continuously improving processes supporting balloon manufacturing, injection molding, 3D printing, and pad printing technologies. This role serves as the technical owner for assigned manufacturing technologies and partners closely with Operations, Quality, Engineering, and Production to ensure safe, efficient, and repeatable manufacturing processes that meet quality and regulatory requirements.

Reporting to the Technologies Manager, this position combines hands-on technical work in the clean room with documentation, process development, tooling design, and operator training.

Duties and Responsibilities

  • Develop, optimize, and sustain manufacturing processes for balloon manufacturing, injection molding, and pad printing.
  • Author and maintain SOPs, work instructions, manufacturing specifications, and other controlled documentation.
  • Design and build manufacturing tooling and fixtures to improve quality, efficiency, and repeatability.
  • Lead process qualification activities, including equipment qualification and IQ/OQ/PQ protocol development and execution.
  • Support engineering change activities through DCRs, ECOs, and related documentation.
  • Analyze manufacturing data to identify trends, improve yield, reduce scrap, and increase process capability.
  • Train production operators and technicians on manufacturing processes, equipment, and best practices.
  • Troubleshoot manufacturing equipment and process issues to minimize downtime.
  • Collaborate with Quality to investigate nonconformances, implement CAPAs, and support root cause analysis.
  • Participate in new product introduction and technology transfer into manufacturing.
  • Ensure compliance with ISO 13485, FDA Quality System Regulation, and internal quality procedures.
  • Support continuous improvement initiatives across manufacturing technologies.
  • Maintain documentation supporting process validation and manufacturing readiness.
  • Assist with equipment setup, qualification, and ongoing process monitoring.
  • Other duties as assigned.