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Process Development Engineer Jobs in Plymouth, MN

Coloplast

Product Development Engineer

Minneapolis, MN · On-site

$90K - $120K/yr

Apply core engineering principles to support the development and testing of new product and technology concepts through the company's stage-gate process, under guidance from project tech leads

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Process Development Engineer information

See Plymouth, MN salary details

$48K

$107.2K

$161K

How much do process development engineer jobs pay per year?

As of Jun 15, 2026, the average yearly pay for process development engineer in Plymouth, MN is $107,245.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,000.00 and $125,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
What job categories do people searching Process Development Engineer jobs in Plymouth, MN look for? The top searched job categories for Process Development Engineer jobs in Plymouth, MN are:
Process Development Engineer jobs near you
Infographic showing various Process Development Engineer job openings in Plymouth, MN as of June 2026, with employment types broken down into 78% Full Time, and 22% Contract. Highlights an 100% In-person job distribution, with an average salary of $107,245 per year, or $51.6 per hour.
Development Process Engineer

Development Process Engineer

Intellectt INC

Saint Paul, MN • On-site

Contractor

Posted 28 days ago

Job description

Job Role: Development Process Engineer
Location: St. Paul, MN - 55117
Duration: 12 Months
Job Summary

Development Process Engineer role is focused on manufacturing process development, process validation, equipment qualification, yield improvement, cost reduction, and supporting FDA/QMS compliance in a medical device or related manufacturing environment.

Key Responsibilities

  • Run DOE studies to improve process yield and efficiency
  • Conduct equipment qualifications and process validations
  • Manage process development, improvement, cost-reduction, and NPI projects
  • Improve product quality, labor efficiency, and throughput using Lean/DMAIC methods
  • Coordinate design, procurement, build, and debugging of tooling, machinery, and test equipment
  • Work cross-functionally with R&D, Quality, Operations, and Finance
  • Support QMS, EMS, FDA, OSHA, and regulatory compliance
  • Mentor technicians, trainers, and operators

Key Skills

  • Bachelor’s degree in Chemical, Industrial, Mechanical Engineering, or related field
  • 5+ years manufacturing engineering experience, preferably in medical devices
  • Process validation, design control, DOE, and Lean manufacturing experience
  • Strong analytical, problem-solving, and project management skills
  • Excellent communication, organization, leadership, and attention to detail
  • Preferred: Medical device experience, R&D interface, delivery systems, and Lean Six Sigma Green/Black Belt.

For more information, please reach out at 732-719-4936 or share your updated resume with padma.priya@intellectt.com.