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Process Development Engineer information

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$43.3K

$96.6K

$145K

How much do process development engineer jobs pay per year?

As of Jun 19, 2026, the average yearly pay for process development engineer in Ohio is $96,602.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,500.00 and $113,100.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
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What job categories do people searching Process Development Engineer jobs in Ohio look for? The top searched job categories for Process Development Engineer jobs in Ohio are:
What are popular job titles related to Process Development Engineer jobs in OH? For Process Development Engineer jobs in OH, the most frequently searched job titles are:
Process Development Engineer jobs near you
Infographic showing various Process Development Engineer job openings in Ohio as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $96,602 per year, or $46.4 per hour.
New Process Development Engineer

New Process Development Engineer

Intellectt INC

Cincinnati, OH • On-site

Contractor

Posted 26 days ago

Job description

Job Title: New Process Development Engineer

Location: Cincinnati, OH

Client: Medical Equipment Manufacturing
 

About the Role:

We are seeking a hands-on Process Development Engineer to join a fast-growing medical device company in Cincinnati. This role will be embedded within the production engineering team and focus on optimizing manufacturing operations, improving yields, and reducing scrap. The position requires direct involvement in process improvement initiatives and engineering-driven solutions on existing manufacturing lines.

Key Responsibilities:

  • Lead and support process improvement initiatives, with an emphasis on scrap reduction and yield improvement.
  • Partner with Production Engineering to troubleshoot complex line issues requiring in-depth engineering analysis.
  • Perform root cause investigations and implement corrective actions to address process inefficiencies.
  • Conduct process characterization to understand variability and optimize performance.
  • Support continuous improvement efforts and help stabilize production during periods of limited internal resources.

Required Qualifications:

  • Bachelor’s degree in Mechanical, Manufacturing, Biomedical, or related Engineering field.
  • Proven experience in process development engineering within the medical device industry.
  • Experience with complex device assemblies (multi-component systems, ~20+ parts) is preferred.
  • Strong understanding of end-to-end medical device assembly processes.
  • Hands-on experience with manufacturing and assembly techniques, including:
  1. Ultrasonic welding
  2. Laser welding
  3. UV adhesive bonding
  4. Press fits
  5. Functional testing in controlled environments
  • Experience with process characterization.
  • Working knowledge of equipment and process validation (IQ/OQ/PQ) and ability to collaborate effectively with validation teams. (This is not a Validation Engineer role.)