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Senior Process Engineer Jobs in Minnesota (NOW HIRING)

Genuine Search Group

Process Engineer

Saint Paul, MN · On-site

$90K - $110K/yr

We are currently looking for a Process Engineer \ Location: St Paul, MN Industry: Plastic Injection Molding Salary: $90,000 - $110,000 (based on experience) Employment Type: Full-time Overview: We're ...

Integer

Senior Process Development Engineer

Plymouth, MN · On-site

$109K - $142K/yr

You will plan and develop engineering projects concerned with unique or high-profile problems which ... Systems & Process Optimization through adoption of principles of built in quality, optimized ...

Excel Engineering Inc

Process Engineer

Moundsview, MN · On-site

$75K - $146K/yr

Job Type Full-time Description Excel Engineering is seeking a team-oriented, highly motivated individual for a Process Engineer position at our Client site in Brooklyn Park, MNWe offer Professional ...

Excel Engineering, Inc.

Process Engineer

Moundsview, MN · On-site

$75K - $146K/yr

Description Excel Engineering is seeking a team-oriented, highly motivated individual for a Process Engineer position at our Client site in Brooklyn Park, MN . We offer Professional Technical ...

Phoam Labs

Process Engineer

Eden Prairie, MN · On-site

⚙️ Process Engineer 🌍 Want to help eliminate 15,000+ tons of toxic plastic waste? We're hiring a Scale-Up Process Engineer at Phoam Labs. Phoam Labs, has developed a patented, 100% compostable ...

Bell International Laboratories

Process Engineer

Eagan, MN · On-site

$75K - $100K/yr

The Process Engineer provides support to both manufacturing and chemists to produce successful ... Interact regularly with senior technical peers and colleagues. * Demonstrate leadership behaviors ...

Syensqo

Process Engineer

Winona, MN · On-site

$99K - $126K/yr

The Process Engineer is responsible for leading site based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products ...

Mesabi Metallics Company LLC

Process Engineer

Nashwauk, MN · On-site

$72K - $121K/yr

Position Summary Mesabi Metallics is seeking a skilled Process Engineer to optimize our concentrator and pellet plant operations. The successful candidate will be responsible for monitoring and ...

Apply Early

Syensqo

Process Engineer

Winona, MN · On-site

$99K - $126K/yr

The Process Engineer is responsible for leading site based process engineering projects and activities that drive continuous improvement, resolve chronic manufacturing issues, introduce new products ...

Rolls-Royce

Process Engineer

Mankato, MN · On-site

$73K - $118K/yr

Process Engineer Pioneer the next generation of innovation. Join us and you'll develop your skills and expertise to the very highest levels, working in an international environment for a company ...

Rolls Royce

Process Engineer

Mankato, MN · On-site

$73K - $118K/yr

Process Engineer Pioneer the next generation of innovation. Join us and you'll develop your skills and expertise to the very highest levels, working in an international environment for a company ...

Express Employment

Process Engineer

Hibbing, MN · On-site

$20 - $25/hr

Top Job Located in Hibbing, MN Salary: $20 - $25+/hour Process Engineer - HIRING IMMEDIATELY Express Employment Professionals is actively hiring a Process Engineer for an immediate opening in Hibbing ...

Apply Early

Rolls Royce

Process Engineer

Mankato, MN · On-site

$73K - $118K/yr

Process Engineer Pioneer the next generation of innovation. Join us and you'll develop your skills and expertise to the very highest levels, working in an international environment for a company ...

Rolls Royce

Process Engineer

Mankato, MN · On-site

$73K - $118K/yr

Process Engineer Pioneer the next generation of innovation. Join us and you'll develop your skills and expertise to the very highest levels, working in an international environment for a company ...

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All JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Minnesota

Senior Process Engineer information

See Minnesota salary details

$73.5K

$118.6K

$167K

How much do senior process engineer jobs pay per year?

As of Jun 30, 2026, the average yearly pay for senior process engineer in Minnesota is $118,622.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,900.00 and $131,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What engineers make $300,000 a year?

Senior Process Engineers in industries such as oil and gas, chemical manufacturing, or aerospace can earn $300,000 or more annually, especially with extensive experience, specialized skills, and leadership roles. High compensation often includes bonuses, stock options, or other incentives, and requires advanced technical knowledge and certifications like Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to safety and regulatory standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What engineer makes $500,000 a year?

Senior Process Engineers in specialized industries such as oil and gas, chemical manufacturing, or aerospace can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, safety standards, and industry-specific tools.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PMP.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
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What cities in Minnesota are hiring for Senior Process Engineer jobs? Cities in Minnesota with the most Senior Process Engineer job openings:
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Senior Process Engineer jobs near you
Process Engineer

Process Engineer

Genuine Search Group

Saint Paul, MN • On-site

$90K - $110K/yr

Other

This job post has expired 1 day ago. Applications are no longer accepted.

Key responsibilities

  • Develop, document, and optimize injection molding processes to meet production goals.

  • Troubleshoot process and equipment issues to minimize downtime and scrap.

  • Monitor and analyze production data to drive efficiency and quality improvements.

Job description

Our client is a leader in the Plastic Injection Molding industry specializing in Medical Device and other custom manufactured parts.


We are currently looking for a Process Engineer \

Location: St Paul, MN


Industry: Plastic Injection Molding

Salary: $90,000 – $110,000 (based on experience)

Employment Type: Full-time


Overview:

We’re seeking a skilled Process Engineer to join our team at a leading plastic injection molding. In this role, you will play a key part in developing, optimizing, and troubleshooting manufacturing processes to ensure high-quality production and continuous improvement.


Key Responsibilities:

  • Develop, document, and optimize injection molding processes to meet production goals
  • Troubleshoot process and equipment issues to minimize downtime and scrap
  • Monitor and analyze production data to drive efficiency and quality improvements
  • Support new tool startups, sample runs, and process validations
  • Collaborate with engineering, quality, and production teams to ensure smooth workflow
  • Implement lean manufacturing and continuous improvement practices
  • Assist with equipment selection, setup, and preventive maintenance planning


Qualifications:

  • Bachelor’s degree in Engineering (Mechanical, Industrial, or related field) OR equivalent technical experience
  • 3+ years of experience in plastic injection molding process engineering
  • Strong understanding of mold setup, process optimization, and materials
  • Knowledge of scientific molding principles is a plus
  • Experience with RJG, Decoupled Molding, or similar methodologies preferred
  • Excellent problem-solving and analytical skills
  • Strong communication and teamwork abilities

Apply