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Senior Process Engineer Jobs in Rochester, MN (NOW HIRING)

We're hiring a Composite Process Engineer to own process development and improvement on our composite manufacturing floor, with a primary focus on filament winding. This is a hands-on engineering ...

Senior Systems Engineer

Rochester, MN · On-site

$106K - $145K/yr

... Senior Systems Engineer. In this role you will provide support to DLMP leadership with business ... Transferring knowledge and facilitating staff development in proficient application of process ...

Senior Systems Engineer

Rochester, MN · On-site

$106K - $145K/yr

... Senior Systems Engineer. In this role you will provide support to DLMP leadership with business ... Transferring knowledge and facilitating staff development in proficient application of process ...

Senior Systems Engineer

Rochester, MN · Hybrid

$93K - $140K/yr

... Senior Systems Engineer. In this role you will provide support to DLMP leadership with business ... Transferring knowledge and facilitating staff development in proficient application of process ...

Senior Systems Engineer

Rochester, MN

$106K - $145K/yr

... Senior Systems Engineer. In this role you will provide support to DLMP leadership with business ... Transferring knowledge and facilitating staff development in proficient application of process ...

Senior Media Systems Engineer

Rochester, MN · On-site

$95K - $131K/yr

The Senior Media Systems Engineer is accountable for project results and goals set by Unit Head and ... During the selection process you may participate in an OnDemand (pre-recorded) interview that you ...

Senior Media Systems Engineer

Rochester, MN · On-site

$95K - $131K/yr

The Senior Media Systems Engineer is accountable for project results and goals set by Unit Head and ... During the selection process you may participate in an OnDemand (pre-recorded) interview that you ...

Senior Media Systems Engineer

Rochester, MN · On-site

$106K - $145K/yr

The Senior Media Systems Engineer is accountable for project results and goals set by Unit Head and ... During the selection process you may participate in an OnDemand (pre-recorded) interview that you ...

Senior Media Systems Engineer

Rochester, MN

$95K - $131K/yr

The Senior Media Systems Engineer is accountable for project results and goals set by Unit Head and ... During the selection process you may participate in an OnDemand (pre-recorded) interview that you ...

Network Engineer Senior

Rochester, MN · On-site

$105K - $144K/yr

As a Senior Network Engineer, your role is to ensure the stability, integrity and efficient ... Determines network specifications, input/output processes, and working parameters for hardware ...

... process development and improvement • Communicate with customer technical personnel, regarding technical issues, under the guidance of senior technicians or engineers • Analyze and select ...

Description GEOTEK/PUPI is seeking a Sr. Applications Engineer to help lead the design and ... Using proprietary processes and several patented inventions, GEOTEK manufactures and distributes ...

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Senior Process Engineer information

See Rochester, MN salary details

$76.2K

$123.1K

$173.3K

How much do senior process engineer jobs pay per year?

As of Jun 20, 2026, the average yearly pay for senior process engineer in Rochester, MN is $123,114.00, according to ZipRecruiter salary data. Most workers in this role earn between $105,700.00 and $136,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What engineers make $300,000 a year?

Senior Process Engineers in industries such as oil and gas, chemical manufacturing, or aerospace can earn $300,000 or more annually, especially with extensive experience, specialized skills, and leadership roles. High compensation often includes bonuses, stock options, or other incentives, and requires advanced technical knowledge and certifications like Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to safety and regulatory standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What engineer makes $500,000 a year?

Senior Process Engineers in specialized industries such as oil and gas, chemical manufacturing, or aerospace can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, safety standards, and industry-specific tools.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PMP.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Rochester, MN? The most popular types of Process Engineer jobs in Rochester, MN are:
What are popular job titles related to Senior Process Engineer jobs in Rochester, MN? For Senior Process Engineer jobs in Rochester, MN, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Rochester, MN look for? The top searched job categories for Senior Process Engineer jobs in Rochester, MN are:
What cities near Rochester, MN are hiring for Senior Process Engineer jobs? Cities near Rochester, MN with the most Senior Process Engineer job openings:
Infographic showing various Senior Process Engineer job openings in Rochester, MN as of June 2026, with employment types broken down into 1% Locum Tenens, 89% Full Time, 6% Part Time, 1% Temporary, and 3% Contract. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $123,114 per year, or $59.2 per hour.

Process Engineer- Composites

Geotek LLC

Stewartville, MN • On-site

$74K - $102K/yr

Full-time

Medical, Dental, Retirement, PTO

Posted 19 days ago


Job description

Description
About the Role
GEOTEK makes engineered fiberglass composite structures for utility infrastructure - crossarms, light poles, and related products - using pultrusion and filament winding. We've been doing it for over 30 years and we're growing.
We're hiring a Composite Process Engineer to own process development and improvement on our composite manufacturing floor, with a primary focus on filament winding. This is a hands-on engineering role. You'll be on the floor, running trials, troubleshooting production issues, designing tooling in SolidWorks, and driving CI projects from idea through implementation. You'll also work closely with operations and support the broader engineering team.
If you want a desk job, this isn't it. If you want to get deep into composite process engineering at a company that's actually building things, keep reading.
What You'll Do
  • Lead process development for filament wound composite products - from equipment and tooling design through production launch
  • Own continuous improvement initiatives: identify problems, build the project plan, drive resolution
  • Support pultrusion and filament winding operations with root cause analysis and technical troubleshooting
  • Design fixtures and tooling in SolidWorks
  • Develop and maintain work instructions, troubleshooting guides, and process documentation
  • Scope and manage capital projects - new equipment, new tooling, process upgrades
  • Use our test lab to optimize composite designs for performance and manufacturability
  • Support off-shift trials when needed
  • Coach and train operations crews on composite processes and equipment

What We're Looking For
  • Bachelor's degree in Engineering (mechanical, manufacturing, composites, or chemical preferred); GPA 3.25+
  • 2-4 years of hands-on process engineering experience in a continuous manufacturing environment; recent composites experience - filament winding or pultrusion - strongly preferred
  • SolidWorks proficiency: parts, assemblies, drawings, GD&T per ANSI Y14.5
  • Familiarity with thermoset resin systems (polyester, vinyl-ester, urethane) is a real plus
  • You can work from a goal, break it into tasks, and execute without needing to be managed
  • Strong communicator across all levels - line operators to executives
  • Organized, detail-oriented, and consistent with documentation

Physical Work Conditions
Time should be split between the floor and the office or meeting rooms ranging anywhere from 25% to 75% on the production floor or engineering labs. While working on the floor there will be work with and around moving machinery, fumes and chemicals. Office work requires sitting at a desk, using a computer and phone.
The compensation range for this position is $74,386 - $102,280. Final offers may vary based on several factors, including experience, skills, and qualifications. The posted range represents the expected earning potential for this position within the current organizational budget and market conditions.
Who We Are
For over 30 years, GEOTEK has been internationally recognized for industry leading composite technologies, engineering, and service. The company has grown PUPI® into the leading global provider of fiberglass crossarms and is committed to adding and developing other market-leading composite brands for the world's infrastructure. The company was founded in 1990 to manufacture and market Common Sense Fencing and other pultruded fiberglass products. Early on GEOTEK also began producing utility composite crossarms for Pultruded Utility Products, Inc., a company it acquired in 2000 and renamed Pultruded Utility Products International (PUPI) to reflect the global opportunity for these products. PUPI (pronounced "puppy") is a brand of GEOTEK. Using proprietary processes and several patented inventions, GEOTEK manufactures and distributes engineered fiberglass composites that are used by the transmission and distribution power lines and substations. The company is well positioned for sustained growth and profitability through market expansion and new product offerings.
Our Purpose
As the global leader in composite crossarms, we aim to broaden our engineered composite products in infrastructure applications with light poles and beyond.
Mission
Enhance the world's infrastructure with engineered composite products.
Vision
Develop, acquire, and grow respected composite product brands; where each product line delivers market-leading reliability, performance, and value to global infrastructure customers.
Values
TRUE Values
  • TEAM - we before me
  • RELIABLE - every day in every way
  • URGENT - the drive to do
  • ENTERPRISING - be curious

Benefits
  • Health, Dental, Ancillary Benefits
  • Generous PTO and 9 paid holidays
  • 401k with 4% company match
  • HSA employer contribution
  • Tuition Reimbursement
  • Profit Sharing
  • Company Events (steak cookouts, holiday parties, community giving, and more)

Learn more at GEOTEK.com