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Senior Process Engineer Jobs in Kentucky (NOW HIRING)

Senior Process Engineer

Graham, KY · On-site

$89K - $115K/yr

What You'll Do: As a Senior Process Engineer, you will be accountable for process engineering assurance across FEED, detailed design, construction, commissioning, and start-up of the TNT ...

Senior Process Engineer

Graham, KY

$89K - $115K/yr

As a Senior Process Engineer, you will be accountable for process engineering assurance across FEED, detailed design, construction, commissioning, and startup of the TNT Manufacturing Facility in ...

Senior Process Engineer

Dry Ridge, KY · On-site

$96K - $124K/yr

Must have a focus on safe manufacturing process * PLC, Controls knowledge or programming skills are preferred * Bachelor's degree preferred * 3+ years of hands-on experience in a manufacturing ...

Senior Process Engineer

Dry Ridge, KY · On-site

$87K - $113K/yr

Must have a focus on safe manufacturing process * PLC, Controls knowledge or programming skills are preferred * Bachelor's degree preferred * 3+ years of hands-on experience in a manufacturing ...

Senior Process Engineer

Dry Ridge, KY · On-site

$96K - $124K/yr

Must have a focus on safe manufacturing process * PLC, Controls knowledge or programming skills are preferred * Bachelor's degree preferred * 3+ years of hands-on experience in a manufacturing ...

Engineer Sr.-Process

Calvert City, KY · On-site

$88K - $114K/yr

Supervise work activities for the process engineering group. Develop key employee work goals and objectives. Evaluate individual performance and recommend corrective actions as required to improve ...

Engineer Sr.-Process

Calvert City, KY · On-site

$88K - $114K/yr

Supervise work activities for the process engineering group. Develop key employee work goals and objectives. Evaluate individual performance and recommend corrective actions as required to improve ...

Senior Process Development Engineer

Lexington, KY · On-site

$103K - $133K/yr

As a Senior Process Development Engineer, you will lead and coordinate the transfer of pharmaceutical products and manufacturing processes between R&D and commercial manufacturing sites. You'll ...

Senior Process Development Engineer

Lexington, KY · On-site

$103K - $133K/yr

As a Senior Process Development Engineer, you will lead and coordinate the transfer of pharmaceutical products and manufacturing processes between R&D and commercial manufacturing sites. You'll ...

Senior Process Development Engineer

Lexington, KY · On-site

$103K - $133K/yr

As a Senior Process Development Engineer, you will lead and coordinate the transfer of pharmaceutical products and manufacturing processes between R&D and commercial manufacturing sites. You'll ...

Senior Plastics Process Engineer

Louisville, KY · On-site

$99K - $129K/yr

We are seeking a highly skilled Senior Plastics Process Engineer focusing primarily on Factory Integration & Launch to lead the development, validation, and integration of injection molding processes ...

Senior Plastics Process Engineer

Louisville, KY · On-site

$99K - $129K/yr

We are seeking a highly skilled Senior Plastics Process Engineer focusing primarily on Factory Integration & Launch to lead the development, validation, and integration of injection molding processes ...

Process Engineer

Ghent, KY

$50.48 - $55.29/hr

Must haves: * 5+ years as a process engineer with proven track record of designing, developing & optimizing manufacturing processes * Ability to troubleshoot complex manufacturing and coating process ...

Apply Early

Process Engineer

Ghent, KY · On-site

$105K - $115K/yr

Must haves: * 5+ years as a process engineer with proven track record of designing, developing & optimizing manufacturing processes * Ability to troubleshoot complex manufacturing and coating process ...

Apply Early

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Showing results 1-20

Senior Process Engineer information

See Kentucky salary details

$65.1K

$105.2K

$148.1K

How much do senior process engineer jobs pay per year?

As of Jul 2, 2026, the average yearly pay for senior process engineer in Kentucky is $105,193.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $116,800.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Kentucky? The most popular types of Process Engineer jobs in Kentucky are:
What are popular job titles related to Senior Process Engineer jobs in Kentucky? For Senior Process Engineer jobs in Kentucky, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Kentucky look for? The top searched job categories for Senior Process Engineer jobs in Kentucky are:
What cities in Kentucky are hiring for Senior Process Engineer jobs? Cities in Kentucky with the most Senior Process Engineer job openings:
Senior Process Engineer

Senior Process Engineer

Dyno Nobel

Graham, KY • On-site

$89K - $115K/yr

Full-time

Medical, Dental, Retirement, PTO

Posted 10 days ago


Dyno Nobel rating

7.5

Company rating: 7.5 out of 10

Based on 21 frontline employees who took The Breakroom Quiz


Job description

Job Brief
Accountable for process engineering assurance across FEED, detailed design, construction, commissioning, and start-up of the TNT Manufacturing Facility in Graham, Kentucky. Ensures that process designs are safe, compliant and operable.
Who We Are
Dyno Nobel is a global leader in commercial explosives, manufacturing and blasting technology, delivering innovative solutions to the mining, quarry, construction, and seismic industries. With a legacy of safety, performance, and technical excellence, Dyno Nobel is known for pushing the boundaries of what's possible in commercial explosives-helping customers optimize operations, improve productivity, and reduce environmental impact. Backed by a team of dedicated professionals and a commitment to continuous improvement, Dyno Nobel sets the standard for reliable and responsible blasting manufacturing and services worldwide.
What You'll Do:
As a Senior Process Engineer, you will be accountable for process engineering assurance across FEED, detailed design, construction, commissioning, and start-up of the TNT Manufacturing Facility in Graham, Kentucky. The role ensures that process designs are safe, compliant, operable, and aligned with Dyno Nobel standards and regulatory requirements. Following commissioning, the role transitions to a site-based Process Engineer supporting stable operations, optimisation, and ongoing process safety management. Other duties include:
  • Act as Dyno Nobel process engineering authority for the TNT Project
  • Review and assure FEED and detailed design deliverables
  • Ensure compliance with Dyno Nobel standards, codes, and regulatory requirements
  • Provide technical challenge to EPCM process designs
  • Lead and participate in HAZOPs, SIL/LOPA studies, and design risk reviews
  • Ensure accurate translation of process safety outcomes into design
  • Support development of safe operating envelopes
  • Support development of operating philosophies, procedures, and training material
  • Ensure design supports operability, maintainability, and start-up requirements
  • Participate in OR readiness reviews and gate assurance
  • Provide field engineering support during construction
  • Support pre-commissioning, commissioning, and start-up activities
  • Troubleshoot process issues during initial operation and ramp-up
  • Provide ongoing process engineering support to site operations
  • Support optimization, debottlenecking, and continuous improvement
  • Maintain process safety documentation and Management of Change (MOC) inputs

What We're Looking For:
  • Degree in Chemical Engineering (or equivalent)
  • 8+ years process engineering experience in chemical/explosives/hazardous industries
  • Deep knowledge of process safety (HAZOP, LOPA, relief systems)
  • Experience supporting commissioning and start-up
  • Strong understanding of operating philosophies and asset lifecycle requirements
  • Positive attitude, friendly demeanor, and team player.

What We Offer:
  • 3 weeks vacation + 12 paid holidays + PTO days
  • Full health benefits including employer HSA contributions + dental plan with an orthodontic option, wellness coaching available
  • Matching 401K
  • A generous tuition reimbursement program
  • Generous paid parental leave
  • Friendly and supportive coworkers

Zero Harm for Everyone Everywhere
Value People - Respect, Recognize & Reward
Think Customer. Everyone. Every day
Treat the Business as our Own
Care for the Community & our Environment
Challenge & Improve the Status Quo
Deliver on our Promises
Dyno Nobel is an equal employment opportunity employer and will give all qualified applicants consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national or ethnic origin, age, disability status, protected veteran status, genetic information or any other characteristic protected by law.
*Dyno Nobel does not accept unsolicited agency resumes without prior contract agreements for specified role. Agencies should not forward resumes to our jobs alias, Dyno Nobel employees or any other organization location. Dyno Nobel is not responsible for any agency fees related to unsolicited resumes.*

What Dyno Nobel employees say

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About Dyno Nobel

Sourced by ZipRecruiter

Dyno Nobel is a global leader in the commercial explosives industry, and you can be a part of something big!

Industry

Coal, metals and minerals mining

Company size

1,001 - 5,000 Employees

Headquarters location

Salt Lake City, UT, US

Year founded

1865

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