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Senior Process Engineer Jobs in Kentucky (NOW HIRING)

RKW - North America

Process Engineer

Franklin, KY · On-site

JOB PROFILE Internal Job Title (SF) Process Engineer Business Job Title (optional) Segment/ Site Franklin, KY Job Function Engineering Job Discipline Position Title solid line Manager; dotted line ...

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Actalent

Process Engineer

KY

Process Engineer This Process Engineer role focuses on optimizing mold designs and implementing plastic extrusion and plastic molding manufacturing processes from pilot through full-scale operations.

Flexible Recruiting

Process Engineer

Corbin, KY · On-site

$70K - $90K/yr

* Process Engineer over a manufacturing operation that includes mixing cooking and highspeed packaging of food products. Lean and Continuous improvement of all processes in support of agressive growth ...

Piramal Pharma Limited

Process Engineer

Lexington, KY · On-site

For more details, please visit : www.piramalpharmasolutions.com Job Title Process Engineer II The Process Engineer works to design and efficiently transfer new processes into manufacturing, optimize ...

Monument Chemical

Process Engineer

Brandenburg, KY · On-site

Manage MOCs for Process Engineering Area. Execute and follow-up PSSR process related to area.* Lead and/or participate in process hazard analysis; support and implement corresponding action items.

Piramal Pharma Limited

Process Engineer

Lexington, KY · On-site

For more details, please visit : www.piramalpharmasolutions.com Job Title Process Engineer II The Process Engineer works to design and efficiently transfer new processes into manufacturing, optimize ...

Monument Chemical

Process Engineer

Brandenburg, KY · On-site

Manage MOCs for Process Engineering Area. Execute and follow-up PSSR process related to area.* Lead and/or participate in process hazard analysis; support and implement corresponding action items.

Kimberlyclark

Process Engineer

Owensboro, KY

Process Engineer Join the team behind iconic brands like Huggies, Kleenex, Cottonelle, Scott, Kotex, Poise, Depend, and Kimberly-Clark Professional. At Kimberly-Clark, it's all here for you ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Kentucky

Senior Process Engineer information

See Kentucky salary details

$65.1K

$105.2K

$148.1K

How much do senior process engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for senior process engineer in Kentucky is $105,193.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $116,800.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Kentucky? The most popular types of Process Engineer jobs in Kentucky are:
What are popular job titles related to Senior Process Engineer jobs in Kentucky? For Senior Process Engineer jobs in Kentucky, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Kentucky look for? The top searched job categories for Senior Process Engineer jobs in Kentucky are:
What cities in Kentucky are hiring for Senior Process Engineer jobs? Cities in Kentucky with the most Senior Process Engineer job openings:
What are popular job titles related to Senior Process Engineer jobs in KY? For Senior Process Engineer jobs in KY, the most frequently searched job titles are:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Kentucky as of August 2026, with employment types broken down into 92% Full Time, and 8% Contract. Highlights an 100% In-person job distribution, with an average salary of $105,193 per year, or $50.6 per hour.

Senior Process Engineer

Razorjack Recruiting/RG Resources

Henderson, KY • On-site

$93K - $121K/yr

Full-time

Posted 15 days ago

Job description

We are seeking a Senior Process Engineer to play a critical role in advancing our manufacturing operations through process optimization, automation, and capital project leadership.  This position is ideal for a hands-on engineer who thrives in a fast-paced environment and enjoys driving meaningful improvements in safety, efficiency, and reliability.
In this role, you will lead key initiatives that directly impact production performance and long-term operational success.  You’ll partner closely with cross-functional teams and have the opportunity to influence both day-to-day operations and future-state capabilities.
What You’ll Do
Process Improvement & Optimization
  • Lead process design, scale-up, and continuous improvement initiatives
  • Optimize production for yield, throughput, quality, and cost efficiency
  • Troubleshoot complex process and equipment challenges
  • Ensure compliance with safety, environmental, and regulatory standards
Automation & Controls
  • Design and enhance automated process control systems
  • Work with PLC platforms (Allen-Bradley, Siemens, or similar)
  • Support and improve SCADA and real-time monitoring systems
  • Collaborate on automation upgrades and Industry 4.0 initiatives
Capital Projects
  • Lead capital projects from concept through commissioning
  • Develop equipment specifications and support vendor selection
  • Oversee installation, startup, and validation activities
  • Manage contractors and ensure projects are delivered safely, on time, and within budget
Financial & Strategic Impact
  • Develop capital justifications including ROI and payback analysis
  • Manage CAPEX budgets and track project performance
  • Provide clear reporting and ensure responsible investment decisions
Leadership & Collaboration
  • Partner with Operations, Maintenance, EHS, and IT teams
  • Mentor junior engineers and technical staff
  • Drive continuous improvement across processes and systems
What You Bring
Education & Experience
  • Bachelor’s degree in Chemical, Mechanical, or Electrical Engineering
  • 7+ years of experience in a manufacturing or chemical environment
  • Proven experience leading capital projects
  • Hands-on experience with PLCs, automation, and process control systems
Technical Strengths
  • Strong understanding of process control and instrumentation
  • Experience with industrial automation, SCADA, and HMI systems
  • Familiarity with industrial networks (EtherNet/IP, Modbus, Profibus)
  • Ability to read and interpret electrical schematics
Nice to Have
  • Experience in specialty chemicals, polymers, or batch processing
  • Exposure to ERP systems (e.g., D365)
  • Lean, Six Sigma, or continuous improvement certification
  • PE license
Why This Role Matters
This is a high-impact position that plays a key role in shaping the future of our operations. You will have direct influence on safety, productivity, and capital investments, while helping build scalable systems that support continued growth
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About Razorjack Recruiting

Sourced by ZipRecruiter

We have purposely remained exclusive to a small group of companies and the industries that they serve. We have almost no limitation as to the organizations from which we can recruit – a very exciting prospect. We have a large number of contacts in multiple industries and disciplines and we are uniquely positioned to have individuals pre-identified for strategic positions. This creates enormous advantages. Speed of search is the critical component. We’ve spent a great deal of time studying our search process and re-engineered every aspect of every stage. Time is critical and we optimize each step. We are now completing searches within 2 to 3 weeks consistently, where it used to take 4 to 8. The process requires joint commitment and collaboration to work within this timeframe and there can be unforeseen obstacles that cause delay. It is an aggressive approach that, even if delayed, reduces the search time by weeks. Our search assignments cover the full spectrum of leadership positions and major disciplines.

Industry

Recruiting and staffing services

Company size

11 - 50 Employees

Headquarters location

Atchison, KS, US

Year founded

2000

Social media

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