ZipRecruiter

Log In

1

Senior Process Engineer Jobs in Kentucky (NOW HIRING)

Dana Incorporated

Senior Process Engineer

Dry Ridge, KY · On-site

$87K - $113K/yr

Must have a focus on safe manufacturing process * PLC, Controls knowledge or programming skills are preferred * Bachelor's degree preferred * 3+ years of hands-on experience in a manufacturing ...

Dana

Senior Process Engineer

Dry Ridge, KY

$96K - $124K/yr

Must have a focus on safe manufacturing process * PLC, Controls knowledge or programming skills are preferred * Bachelor's degree preferred * 3+ years of hands-on experience in a manufacturing ...

Dana Incorporated

Senior Process Engineer

Dry Ridge, KY

$96K - $124K/yr

Must have a focus on safe manufacturing process * PLC, Controls knowledge or programming skills are preferred * Bachelor's degree preferred * 3+ years of hands-on experience in a manufacturing ...

kindeva

Senior Process Development Engineer

Lexington, KY

$103K - $133K/yr

As a Senior Process Development Engineer, you will lead and coordinate the transfer of pharmaceutical products and manufacturing processes between R&D and commercial manufacturing sites. You'll ...

kindeva

Senior Process Development Engineer

Lexington, KY

$103K - $133K/yr

As a Senior Process Development Engineer, you will lead and coordinate the transfer of pharmaceutical products and manufacturing processes between R&D and commercial manufacturing sites. You'll ...

kindeva

Senior Process Development Engineer

Lexington, KY · On-site

$103K - $133K/yr

As a Senior Process Development Engineer, you will lead and coordinate the transfer of pharmaceutical products and manufacturing processes between R&D and commercial manufacturing sites. You'll ...

kindeva

Senior Process Development Engineer

Lexington, KY

$103K - $133K/yr

As a Senior Process Development Engineer, you will lead and coordinate the transfer of pharmaceutical products and manufacturing processes between R&D and commercial manufacturing sites. You'll ...

GE Appliances

Senior Plastics Process Engineer

Louisville, KY · On-site

$99K - $129K/yr

We are seeking a highly skilled Senior Plastics Process Engineer focusing primarily on Factory Integration & Launch to lead the development, validation, and integration of injection molding processes ...

BrightSpring

Senior Global Process Engineer

Louisville, KY

$95K - $123K/yr

Our Company BrightSpring Health Services Overview We are seeking a Senior Global Process Engineer to lead the design, execution, and continuous improvement of end to end business processes across ...

next page

Showing results 1-20

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Kentucky

Senior Process Engineer information

See Kentucky salary details

$65.1K

$105.2K

$148.1K

How much do senior process engineer jobs pay per year?

As of Jun 11, 2026, the average yearly pay for senior process engineer in Kentucky is $105,193.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $116,800.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What engineers make $300,000 a year?

Senior Process Engineers in industries such as oil and gas, chemical manufacturing, or aerospace can earn $300,000 or more annually, especially with extensive experience, specialized skills, and leadership roles. High compensation often includes bonuses, stock options, or other incentives, and requires advanced technical knowledge and certifications like Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to safety and regulatory standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What engineer makes $500,000 a year?

Senior Process Engineers in specialized industries such as oil and gas, chemical manufacturing, or aerospace can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, safety standards, and industry-specific tools.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PMP.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Kentucky? The most popular types of Process Engineer jobs in Kentucky are:
What are popular job titles related to Senior Process Engineer jobs in Kentucky? For Senior Process Engineer jobs in Kentucky, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Kentucky look for? The top searched job categories for Senior Process Engineer jobs in Kentucky are:
What cities in Kentucky are hiring for Senior Process Engineer jobs? Cities in Kentucky with the most Senior Process Engineer job openings:
What are popular job titles related to Senior Process Engineer jobs in KY? For Senior Process Engineer jobs in KY, the most frequently searched job titles are:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Kentucky as of June 2026, with employment types broken down into 1% Locum Tenens, 90% Full Time, 4% Part Time, 1% Temporary, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $105,193 per year, or $50.6 per hour.

Senior Process Engineer

Dana Incorporated

Dry Ridge, KY • On-site

$87K - $113K/yr

Full-time

Posted 25 days ago

Dana Incorporated rating

5.7

Company rating: 5.7 out of 10

Based on 75 frontline employees who took The Breakroom Quiz

389th of 417 rated machine equipment manufacturers

Job description

Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving two primary markets - passenger vehicle and commercial truck - Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities.
Job Duties and Responsibilities
• Monitor KPIs and support the development of data-driven countermeasures for process deviations.
• Maintain and update all required documentation including standard work instructions, PFMEAs, and process flow diagrams.
• Support and optimize automated manufacturing processes, including welding systems and torque tooling applications.
• Manage capital projects and related spending; support manufacturing operations and problem solving while making improvements.
• Standardize best practices across programs to minimize variation and improve overall process quality.
• Collaborate across departments improve axle assembly operations.
• Support major plant initiatives, kaizen events, and other strategic goals in the plant.
• Procure specialized tools and gauges by evaluating design concepts, justifying expenditures, and initiating purchase orders.
• Implement tooling, improved processes, and plant layout improvement as needed through AutoCAD.
• Supervise installation of equipment, supporting functions, and vendors.
• Lead PFMEA reviews and actively identify and mitigate process risks throughout production systems.
• Serve as technical mentor to production, supporting advanced troubleshooting and continuous improvement.
• Support launch of new programs with Dana's manufacturing goals.
• Leads efforts for safety, sustainability and innovation.
• Champion training initiatives that improve workforce capability in diagnostic and problem-solving methods.
Education and Qualifications
  • Proven experience in a manufacturing and/or assembly environment to apply new technology or alternate process within the manufacturing environment.
  • Experience with corrective action and problem-solving experience using tools such as 8D, Five-Why or a similar methodology\Ability to perform statistical data analysis, including capability studies, batch sizing and time studies
  • Lean/TPS experience.
  • Effective communication skills across all levels of the organization.
  • Working knowledge of AutoCAD and / or Autodesk Inventor
  • Must have a focus on safe manufacturing process
  • PLC, Controls knowledge or programming skills are preferred
  • Bachelor's degree preferred
  • 3+ years of hands-on experience in a manufacturing environment

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.
Unsolicited Resumes from Third-Party Recruiters
Please note that as per Dana policy, we do not accept unsolicited resumes from third-party recruiters unless such recruiters were engaged to provide candidates for a specified opening. Any employment agency, person or entity that submits an unsolicited resume does so with the understanding that Dana will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person or entity.
Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head-on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.
Our Values
  • Value Others
  • Inspire Innovation
  • Grow Responsibly
  • Win Together

What Dana Incorporated employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom

Apply