1

Senior Process Engineer Jobs in Kentucky (NOW HIRING)

Process Engineer The Process Engineer has the primary responsibility of troubleshooting and identifying process control and maintaining all other process equipment documentation. This position acts ...

Process Engineer The Process Engineer has the primary responsibility of troubleshooting and identifying process control and maintaining all other process equipment documentation. This position acts ...

Lexington Job Overview Reporting to the Technical Services Manager, the Process Engineer works to design and efficiently transfer new processes into manufacturing, optimize existing processes ...

Process Engineer

Morganfield, KY · On-site

$90K - $110K/yr

Position Overview Mural Group is partnering with a global Tier 1 automotive supplier to hire a Process Engineer focused on e-coat, paint, and surface finishing processes within a high-volume ...

Minimum of 5 years of prior experience in process design or manufacturing engineering with bakery industry experience. * Experience reading and creating P&IDs and using Microsoft Office software is ...

Directs and coordinates activities of process engineering department by evaluating existing processes and configuring manufacturing systems to reduce cost, improve sustainability and develop best ...

Process Engineer performs process system analysis, safety system analysis, quality system analysis and recommends solutions. Works with department personnel, technical staff, vendors and facility ...

Your Opportunity as theProcess Engineer The Process Engineer will be responsible for designing, implementing, and optimizing production processes to improve efficiency, reduce waste, increase ...

Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market. Job Responsibilities: Leads ...

Avantor is looking for a Process Engineer to contribute to the development and refinement of new manufacturing processes, methods or operational plans, and the optimization and efficiency of ...

Avantor is looking for a Process Engineer to contribute to the development and refinement of new manufacturing processes, methods or operational plans, and the optimization and efficiency of ...

Avantor is looking for a Process Engineer to contribute to the development and refinement of new manufacturing processes, methods or operational plans, and the optimization and efficiency of ...

Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market. Job Responsibilities: Leads ...

Showing results 41-60

Senior Process Engineer information

See Kentucky salary details

$65.1K

$105.2K

$148.1K

How much do senior process engineer jobs pay per year?

As of Jul 26, 2026, the average yearly pay for senior process engineer in Kentucky is $105,193.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $116,800.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Kentucky? The most popular types of Process Engineer jobs in Kentucky are:
What job categories do people searching Senior Process Engineer jobs in Kentucky look for? The top searched job categories for Senior Process Engineer jobs in Kentucky are:
What cities in Kentucky are hiring for Senior Process Engineer jobs? Cities in Kentucky with the most Senior Process Engineer job openings:
Infographic showing various Senior Process Engineer job openings in Kentucky as of July 2026, with employment types broken down into 92% Full Time, and 8% Contract. Highlights an 100% In-person job distribution, with an average salary of $105,193 per year, or $50.6 per hour.
Process Engineer

Full-time

Retirement, PTO

Posted 11 days ago


Pratt Industries rating

7.6

Company rating: 7.6 out of 10

Based on 106 frontline employees who took The Breakroom Quiz

39th of 119 rated packaging manufacturers


Job description

Process Engineer
The Process Engineer has the primary responsibility of troubleshooting and identifying process control and maintaining all other process equipment documentation. This position acts as a technical resource for all processing equipment. Identify and implement process improvements in production with emphasis on operational performance and data-driven decision-making.
Duties and Responsibilities
  • Troubleshoot manufacturing processes and equipment using observation and production data
  • Ability to translate data into measurable process improvements
  • Monitor process performance using KPIs (OEE, downtime, yield, scrap, capacity) to identify root causes
  • Develop and maintain Power BI dashboards for production visibility by department, press, and line
  • Standardize KPI definitions and reporting across departments
  • Analyze data (Excel, Power BI, ERP/MIS) to support decisions and improvements
  • Support equipment retrofits, upgrades, and process validation
  • Assist with product changes and start-up procedures
  • Evaluate process improvements and train production employees on standard execution
  • Develop training programs, troubleshooting guides, and process control documentation
  • Support onboarding and ongoing training with KPI awareness and accountability
  • Lead structured problem-solving (Kaizen, A3, DMAIC) targeting OEE, downtime, throughput, and cost
  • Support process capability studies, documentation, and safety initiatives
  • Collaborate with planning on scheduling, capacity, and workload balance
  • Assist with capital estimates using cost, capacity, and ROI analysis
  • Ensure compliance with OSHA, EPA, and BRC requirements
  • Maintain ~50% floor presence to validate processes and reinforce standards

Education and/or Experience
  • Bachelor's degree in engineering preferred (or similar job experience)
  • Knowledge of SPC, DOE, and quality systems
  • Experience building and interpreting dashboards and KPI reporting (Power BI preferred)
  • Advanced Excel skills (data modeling, costing, reporting)
  • ERP/MIS experience
  • Continuous improvement experience; leading Kaizen, A3 or similar efforts required
  • High-volume manufacturing experience (print or packaging), digital/analog preferred
  • Ability to analyze operations and influence cross-functional teams
  • Experience training and coaching production and support teams

Physical Demands
While performing the duties of this job, the employee is regularly required to stand, walk, and talk or hear. The employee frequently is required to use hands to finger, handle, or feel; reach with hands and arms; and stoop, kneel, crouch, or crawl. The employee may occasionally be required to sit. The employee must regularly lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.
Work Environment
While performing the duties of this job, the employee is regularly exposed to moving mechanical parts. The employee is frequently exposed to wet and/or humid conditions and high and low temperatures. The employee is occasionally exposed to high, precarious places; fumes or airborne particles; and vibration. The noise level in the work environment is usually loud.
Pratt is America's 5th largest corrugated packaging company and the world's largest, privately-held 100% recycled paper and packaging company, with more than 10,000 highly-skilled, green-collar employees dedicated to the environment and sustainability.
Why Choose Us?
At Pratt Industries, we care about our employees by providing secure jobs, a safe work environment, and many supportive benefits. By investing in employees, we are able to offer growth opportunities to build a thriving, lifelong career.
Perks of Pratt?
Paid Holidays from DAY ONE
Insurance benefits and wellness reimbursement program within ONE MONTH of hire
3 Months: 401(k) with match
6 Months: PAID vacation days
12 Months: FULL tuition reimbursement and PAID childbearing and parenting leave

What Pratt Industries employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom