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Senior Process Safety Engineer Jobs in Kentucky (NOW HIRING)

Senior Process Engineer

Graham, KY ยท On-site

$89K - $115K/yr

With a legacy of safety, performance, and technical excellence, Dyno Nobel is known for pushing the ... What You'll Do: As a Senior Process Engineer, you will be accountable for process engineering ...

Senior Process Engineer

Graham, KY ยท On-site

$89K - $115K/yr

With a legacy of safety, performance, and technical excellence, Dyno Nobel is known for pushing the ... What You'll Do: As a Senior Process Engineer, you will be accountable for process engineering ...

Senior Engineer, Process

Scottsville, KY ยท On-site

$81K - $105K/yr

As a Senior Process Engineer, you'll play a key role in helping us meet growing consumer demand by ... Eliminate process losses, reduce variability, and improve productivity, safety, quality, and ...

Process Safety Management (PSM) experience * Associate Safety Professional(ASP) or Graduate Safety ... Partner with Engineering, Operations, Maintenance, HR, and Quality departments to integrate EHS ...

Process Safety Management (PSM) experience * Associate Safety Professional(ASP) or Graduate Safety ... Partner with Engineering, Operations, Maintenance, HR, and Quality departments to integrate EHS ...

Process Safety Management (PSM) experience * Associate Safety Professional (ASP) or Graduate Safety ... Partner with Engineering, Operations, Maintenance, HR, and Quality departments to integrate EHS ...

Senior Dam Safety Engineer

Lexington, KY ยท On-site +1

$135K - $215K/yr

Candidate will serve as a Senior Dam Safety Engineer. Major focus areas for the role include: * Manage, execute, and provide technical support, in a team setting and on a variety of challenging ...

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Senior Process Safety Engineer information

See Kentucky salary details

$65.1K

$105.2K

$148.1K

How much do senior process safety engineer jobs pay per year?

As of Aug 4, 2026, the average yearly pay for senior process safety engineer in Kentucky is $105,193.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,300.00 and $116,800.00 per year, depending on experience, location, and employer.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are the most commonly searched types of Process Safety Engineer jobs in Kentucky? The most popular types of Process Safety Engineer jobs in Kentucky are:
What are popular job titles related to Senior Process Safety Engineer jobs in Kentucky? For Senior Process Safety Engineer jobs in Kentucky, the most frequently searched job titles are:
What job categories do people searching Senior Process Safety Engineer jobs in Kentucky look for? The top searched job categories for Senior Process Safety Engineer jobs in Kentucky are:
What cities in Kentucky are hiring for Senior Process Safety Engineer jobs? Cities in Kentucky with the most Senior Process Safety Engineer job openings:
Infographic showing various Senior Process Safety Engineer job openings in Kentucky as of July 2026, with employment types broken down into 93% Full Time, and 7% Contract. Highlights an 94% In-person, and 6% Remote job distribution, with an average salary of $105,193 per year, or $50.6 per hour.

Global Process Safety Engineer

Job Listings at Trinseo LLC

Florence, KY โ€ข Hybrid

Full-time

Posted 8 days ago


Job description

Overview

Trinseo is a different kind of global materials company - at the intersection of people, technology, and customers. We are a world leader in the production of plastics and latex binders. Our culture is built on passion and innovation.

A career at Trinseo presents a unique opportunity to work in a highly collaborative environment. Helping customers solve their most complex material challenges is the reason we come to work each day. We are seeking innovative thinkers - ready to tackle any challenge and passionate about delivering value.

As a global materials solutions provider focused on delivering innovative and sustainable solutions to our customers, we need people to feel respected and included so they can be more creative, innovative, and successful. We strive to create workplaces that reflect all communities and customers we serve and where everyone feels empowered to bring their full, authentic selves to work. That's why we're fully committed to inclusion across race, gender, age, religion, identity, and experience to drive us forward every day.

Overview (Scope of Role)ย 

We are looking for a Process Safety Engineer in our Global EH&S Organization.

As a Process Safety Engineer, you are responsible for championing and promoting a strong process safety culture and act as a subject matter expert involved in risk assessment techniques, incident investigations, and updating and maintaining process safety programs, procedures, and tools. You will also be involved in audits and reviews for new projects or process changes. You will be expected to support facilities both globally and regionally and will need to maintain close partnership with the Global EH&S, Global Manufacturing and Engineering, Procurement, and Plant Operations.

Responsibilities
  • Direct risk assessment techniques including process hazard analyses and layers of protection analysis. Review and recommend risk evaluation methods for new projects;
  • Lead, facilitate, or participate in plant incident investigations to determine root causes of incidents, especially those that are regulatory in nature or meet an EH&S dashboard trigger;
  • Provide training and coaching to facility personnel and process safety focal points regarding the process safety program, regulatory procedures and requirements, as well as hazard recognition;
  • Maintain and update corporate process safety programs, procedures and tools as assigned to improve the company's process safety performance and reduce risk (Loss Prevention Principles, Management System standards, (TIMS), hazard analysis tools (e.g. PHA, LOPA, PHAST))
  • Assist in the process engineering of specifying or reviewing process equipment specifications, optimization of chemical processes, and implementation of new or proven technologies.
  • Complete Process Safety audits and assessments at facilities. Assist facilities in developing and executing corrective action plans.
  • Support regional Supply Chain and Logistics at the corporate and site level to ensure safe transit of hazardous good and respond to transportation emergencies
Qualifications
  • Bachelor's Degree in Engineering (preferably chemical or mechanical)
  • 5-7+ years experience in a production facility, process safety, or process engineering
  • Fluency in English language required
  • Working knowledge of process safety principles, regulatory requirements, and EH&S guidelines
  • Strong problem solving, troubleshooting, and analytical thinking skills
  • Experience auditing manufacturing facilities
  • Knowledge/Awareness of:
    • OSHA PSM / EPA RMP (US specific regulations)
    • Process Hazard Analysis (PHA)
    • Layers of Protection Analysis (LOPA)
    • Safety Instrumented Systems (SIS)
    • Effluent modeling (PHAST)
    • Quantitative risk analysis (QRA)
    • Facility siting (Baker Risk Studies)
    • Root cause investigation (RCI)
    • Hazard and Operability Studies (HAZOP)
  • Excellent written and verbal communication skills, presentational skills, and negotiation skills
  • Ability to travel on a periodic basis (6-8 trips per year)

Equity And Inclusion

With our expanding global presence, cross-cultural insight and competence are essential for our ongoing success. We believe that a diverse workforce contributes different perspectives and creative ideas that enable us to continue to improve every day. Race, gender, ethnicity, country of origin, age, personal style, sexual orientation, physical ability, religion, life experiences and many more factors contribute to this diversity.

#LI-Hybrid

Employment Type: FULL_TIME