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Senior Process Safety Engineer Jobs (NOW HIRING)

Air Liquide

Senior Process Safety Engineer

Branchburg, NJ · On-site

$105K - $130K/yr

R10087521 Senior Process Safety Engineer (Open) Location: Branchburg, NJ (HO) - US Hwy 22 W - Advanced materials The science of electronics is transforming exponentially through innovation and ...

Linde

Senior Process Safety Engineer

The Woodlands, TX · On-site

Linde Engineering North America LLC Senior Process Safety Engineer The Woodlands, TX, United States req29059 What you will enjoy doing* (DUTIES) * Implementsafety management strategies to ensure ...

IoMosaic

Senior Process Safety Engineer

Salem, NH · On-site

Senior ConsultantJob Purpose ioMosaic is seeking an experienced process safety management ... organization, plant managers, engineering, operations, maintenance, EHS, etc. Duties and ...

Linde

Senior Process Safety Engineer

The Woodlands, TX · On-site

Conductprocess safety reviews using techniques such as Hazards and Operability Study(HAZOP), What-If, and Layers of Protection Analysis (LOPA). * Collaborate withproject teams on the implementation ...

Olin Corporation

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

Process Safety Engineer Location: Freeport, TX Salary: $100,000 - $150,000 Schedule: 9/80; 5/8's Relocation Available Focus: The Process Safety Engineer is responsible for supporting the plant in ...

EPMA

Process Safety Engineer

Deer Park, TX · On-site

Our client is seeking a Process Safety Engineer to lead and implement process safety programs across terminal sites in Texas and Louisiana. This is a key role ensuring regulatory compliance, process ...

Fervo Energy

Process Safety Engineer

Houston, TX · On-site

We want a process safety engineer who understands that the best safety outcomes come from deeply understanding the design, not from adding layers of protection on top of a system nobody fully owns.

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Senior Process Safety Engineer information

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$75K

$121.1K

$170.5K

How much do senior process safety engineer jobs pay per year?

As of Jun 4, 2026, the average yearly pay for senior process safety engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

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What cities are hiring for Senior Process Safety Engineer jobs? Cities with the most Senior Process Safety Engineer job openings:
What are the most commonly searched types of Process Safety Engineer jobs? The most popular types of Process Safety Engineer jobs are:
What states have the most Senior Process Safety Engineer jobs? States with the most job openings for Senior Process Safety Engineer jobs include:
What job categories do people searching Senior Process Safety Engineer jobs look for? The top searched job categories for Senior Process Safety Engineer jobs are:
Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in the United States as of May 2026, with employment types broken down into 3% As Needed, 88% Full Time, 1% Part Time, and 8% Contract. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $121,116 per year, or $58.2 per hour.
Senior Process Safety Engineer

Senior Process Safety Engineer

Olin Corporation

Freeport, TX • On-site

$140K - $169.50K/yr

Other

Posted 17 days ago

Olin Corporation rating

5.9

Company rating: 5.9 out of 10

Based on 29 frontline employees who took The Breakroom Quiz

79th of 89 rated chemical manufacturers

Job description

Title: Senior Process Safety Engineer
Location: Freeport, Tx
Salary: $140,000 - $169,500
Schedule: 9/80 or 5-8s
Relocation Available
Focus: The Senior Process Safety Engineer serves as a site technical resource for process safety, driving compliance with regulatory requirements, Recognized and Generally Accepted Good Engineering Practices (RAGAGEP), and industry best practices. This role provides advanced technical expertise and leadership in implementing and sustaining process safety programs across the site. This position influences strategic decisions, mentors engineers, and leads high-impact process safety initiatives to ensure risk reduction and operational excellence.
Senior Process Safety Engineer Essential Responsibilities:
  • Act as a site subject matter expert (SME) for process safety, providing guidance on complex technical issues and regulatory interpretations.
  • Lead and own the site's PSM and RMP programs, ensuring compliance and continuous improvement. Manage and lead advanced hazard analysis studies (PHA, LOPA, HAZOP, FMEA) for new and existing processes, including high-risk modifications.
  • Execute gap assessments against Olin process safety fundamentals through collaboration with facility resources and subject matter owners. Support facilities in understanding and application of Olin process safety fundamentals and loss prevention principles.
  • Review and approve engineering deliverables for compliance with process safety standards and RAGAGEP.
  • Develop and implement advanced methodologies for consequence modeling, quantitative risk analysis, SIL/SIS verification, and relief system design.
  • Serve as a key technical resource during audits, incident investigations, and root cause analyses. Collaborate with corporate and site leadership to influence capital project design and operational strategies for risk reduction.
  • Mentor junior engineers and provide training to operations and maintenance teams on process safety fundamentals. Drive strategic process safety initiatives, including risk assessments, gap closure plans, and cultural improvements.

Senior Process Safety Engineer Requirements:
  • Bachelor's Degree* in Engineering; Chemical Engineering degree preferred.
  • Minimum of 10 years of chemical industry experience, Process Safety Management, or similar process safety function.
  • Demonstrated expertise in PSM/RMP compliance and advanced risk analysis. Experience with consequence modeling, SIL/SIS lifecycle management, and relief system design.
  • Proven ability to lead complex hazard analyses and implement risk mitigation strategies. Strong knowledge of OSHA PSM (29 CFR 1910) and EPA RMP (40 CFR 68) regulations.
  • Excellent communication and influencing skills to drive safety culture improvements.
  • Prior Olin experience in a relevant position preferred
  • Must be able to obtain a TWIC (Transportation Worker Identification Credential) and possess a valid US Driver's license

Strong Careers Grow Here
As a global leader in both chemical manufacturing and ammunition, Olin empowers over 8,000 individuals to make an impact both at work and in our surrounding communities. View a snapshot of our comprehensive benefits package.
*Degree must be from a school that is accredited by an accrediting agency recognized by the Secretary of Education of the U.S. Department of Education or equivalent program from an international university.
Olin does not provide any form of sponsorship. We will only employ those who are legally authorized to work in the United States. Individuals with temporary visas such as E, F-1, H-1, H-2, L, B, J or TN or who need sponsorship now or in the future, are not eligible for hire.
Olin is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.

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