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Senior Process Safety Engineer Jobs (NOW HIRING)

$120K - $125K/yr

The Senior Process Safety Engineer provides technical leadership for the site's Process Safety Management (PSM) program to ensure effective identification, evaluation, and mitigation of major process ...

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The Senior Process Safety Engineer provides technical leadership for the site's Process Safety Management (PSM) program to ensure effective identification, evaluation, and mitigation of major process ...

Senior Process Safety Engineer Duration: 12 months (long term opportunity) Location: Houston, TX Rotation: 5/40 Position Overview This opportunity is focused on leading and supporting process safety ...

Job Details The Sr. Process Safety Engineer is responsible for providing leadership and compliance oversight with Process Safety Management (PSM) requirements. This includes process and procedure ...

## Senior Process Safety EngineerApplylocations: Lafayette, INtime type: Full timeposted on: Posted ... Enhance competencies of site engineers and chemists in process safety.* Stay updated on process ...

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

Provide process safety engineering technical expertise and leadership to ensure Corden facilities are operated in a manner that protects the health and safety of employees and the public; protects ...

Provide process safety training to site. * Foster relationships with stakeholders to promote process safety. * Enhance competencies of site engineers and chemists in process safety. * Stay updated on ...

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Senior Process Safety Engineer information

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$75K

$121.1K

$170.5K

How much do senior process safety engineer jobs pay per year?

As of Aug 24, 2026, the average yearly pay for senior process safety engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

More about Senior Process Safety Engineer jobs

What cities are hiring for Senior Process Safety Engineer jobs?

Cities with the most Senior Process Safety Engineer job openings:

What are the most commonly searched types of Process Safety Engineer jobs?

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Infographic showing various Senior Process Safety Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 16% Part Time, 1% Contract, and 1% Nights. Highlights an 98% Physical, and 2% Remote job distribution, with an average salary of $121,116 per year, or $58.2 per hour.

Senior Process Safety Engineer

Veranova L P

On-site

$120K - $125K/yr

Full-time

Medical, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Job description

Discover Veranova:

At Veranova, we believe people are our most important asset, and we are dedicated to building the most talented workforce in our industry. Our commitment to uncompromising focus on quality, compliance, safety, and excellence in delivery shapes everything we do. We are not just looking for skills; we are seeking innovative individuals who have a mindset open to learning and growth, and a desire to make a difference.

Veranova is a global leader in the development and manufacturing of complex active pharmaceutical ingredients (APIs) for pharma and biotech customers. With deep technical expertise and impressive flexibility, we develop solutions and processes that support and accelerate innovation.

Join us on our mission to enable current and next-generation therapeutics to improve and save the lives of patients.

Every role at Veranova plays a part in delivering an exceptional customer experience through ownership and integrity.


Role Overview:

The Senior Process Safety Engineer provides technical leadership for the site’s Process Safety Management (PSM) program to ensure effective identification, evaluation, and mitigation of major process hazards. This role is responsible for leading process hazard analyses, supporting complex management of change reviews, and driving continuous improvement of the site’s process safety systems.  The Senior Process Safety Engineer partners closely with operations, engineering, and EHS teams to strengthen process safety performance and ensure compliance with regulatory requirements and internal standards. Core Responsibilities:

Sr. Process Safety Engineer

  • Lead and facilitate Process Hazard Analyses (PHAs) across manufacturing processes.
  • Provide technical leadership for complex Management of Change (MOC) reviews to ensure appropriate hazard evaluation and risk mitigation.
  • Lead or support process safety incident investigations, identifying root causes and systemic improvements.
  • Provide technical consultation to engineering and operations on process safety risk management and safeguards.


PSM Program Oversight

  • Support implementation and effectiveness of key Process Safety Management program elements, including:
    • Process Hazard Analysis
    • Management of Change
    • Process Safety Information
    • Incident Investigation
    • Compliance audits
  • Provide technical oversight to ensure the quality and consistency of hazard analysis and risk management activities.


Continuous Improvement

  • Identify opportunities to improve process safety systems, tools, and workflows.
  • Lead initiatives to enhance the site’s process safety risk management capabilities.


Qualifications:

  • Bachelor’s degree in Chemical Engineering, Safety Engineering, or related technical discipline.
  • 7+ years of experience in process safety, chemical manufacturing, pharmaceutical manufacturing, or related industry.
  • Demonstrated experience with Process Safety Management (PSM) programs.
  • Experience supporting regulated manufacturing environments such as pharmaceutical or specialty chemical facilities.
  • Familiarity with digital process safety systems (e.g., MOC or PSM software platforms).


The salary range for this role is $120,000-125,000 . This range represents a good-faith estimate of the compensation we expect to offer for this position at the time of posting. Actual compensation will be based on factors such as relevant experience, skills, qualifications, and internal equity. In exceptional cases, compensation may exceed the stated range.

All full-time employees are eligible to participate in our annual incentive bonus program. Bonus targets vary by career level and are based on individual and company performance.

Our Commitment:

· Health & Wellness : Comprehensive health & wellness benefits. Access to mental health resources and wellness programs. Generous PTO and holiday pay policies.

· Financial Wellness : Veranova is committed to fair and transparent compensation practices. This includes a competitive base salary, eligibility for performance-based bonuses, and an attractive 401(k) Plan with company match. Salary ranges reflect the scope and expectations of the role, and are based on market data, internal equity, and role-specific factors. Final compensation may vary depending on experience, skills, education, and business needs.

· Professional Development : Opportunities for continuous learning through LinkedIn Learning, workshops, conferences, and mentorship. Tuition Assistance for Undergraduate and Graduate degree programs.

· Inclusive Culture : At Veranova, an inclusive culture is integral to our values. We welcome people with diverse experiences and perspectives who share our mission to improve and save lives. Even if you don’t meet every qualification, we encourage you to apply. Veterans, first responders, and those transitioning from military to civilian life bring valuable skills that strengthen our team.

Additional Information:

Applicants for this role must be authorized to work in the United States without further employer sponsorship.

Agency and Search Firm Representatives : Veranova does not accept unsolicited resumes from agencies and/or search firms for this job posting.

Important Notice Regarding Recruitment Scams : Veranova is committed to providing a professional and secure recruitment experience for all applicants. Unfortunately, fraudulent job postings and recruitment scams are becoming more prevalent. We want to ensure that all candidates are aware of potential scams. Please see our notice here.

  • Legitimate communications from Veranova will only come from official email addresses using our domain: @veranova.com.
  • Legitimate LinkedIn communications will only come from active Veranova employees.
  • Veranova will never ask candidates for sensitive personal information during the application process (e.g., bank account details or social security number).
  • Veranova will never ask candidates for payment (e.g., for equipment, training, or background checks).

If you have any doubts or concerns about the authenticity of a job posting, please reach out to our HR department: (US.

All your information will be kept confidential according to EEO guidelines.

Veranova is an Equal Opportunity Employer. It is the policy of Veranova to provide equal employment access and opportunity to all persons regardless of age, race, color, national origin, religion, sex, sexual orientation, gender identity and/or expression, physical or mental disability, genetic information, citizenship, marital status, veteran status, or any other characteristic protected by federal, state, or local law.

All applications are carefully considered, and your details will be stored on our secure Application Management System. This is used throughout Veranova for the selection of suitable candidates for our vacancies as they arise. Veranova respects your privacy and is committed to protecting your personal information. For more information about how your personal data is used please view our privacy notice .