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Senior Process Safety Engineer Jobs (NOW HIRING)

Danaher

Process Safety Engineer

Muskegon, MI · On-site

The Process Safety Engineer is responsible for working with our expert EHS team to support the multiyear construction, startup activities and then the ongoing plant operations for this world class ...

ExxonMobil

Process Safety Engineer

Baton Rouge, LA · On-site

What role you will play in our team Process Safety Engineer who will advise operations in the management of process safety risks and hazards through technical support and facilitation of hazard ...

Cambrex

Process Safety Engineer

Charles City, IA · On-site

Job Overview The Process Safety Engineer will be responsible for process safety initiatives at the site, including laboratory and manufacturing operations. Responsibilities * Participate in ...

Sempra

Chief Process Safety Engineer

Houston, TX · On-site

Manages the team overseeing contractor and supplier Process Safety engineering work starting in the early project development phases through the project Execute phase. Coordinates the execution of ...

New

Linde

Lead Process Safety Engineer

Tonawanda, NY · On-site

$98.50K - $128K/yr

* You will lead the development of process and plant safety engineering concepts and deliverables for Projects in the Americas including the following: * Determination of mechanical design conditions ...

Linde Group

Lead Process Safety Engineer

Tonawanda, NY

$98.50K - $128K/yr

* You will lead the development of process and plant safety engineering concepts and deliverables for Projects in the Americas including the following: * Determination of mechanical design conditions ...

Linde

Lead Process Safety Engineer

Tonawanda, NY · On-site

$96.90K - $125.90K/yr

Linde Engineering North America LLC Lead Process Safety Engineer Tonawanda, NY, United States req27844 What you will enjoy doing* * You will lead the development of process and plant safety ...

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Senior Process Safety Engineer information

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$75K

$121.1K

$170.5K

How much do senior process safety engineer jobs pay per year?

As of Jun 4, 2026, the average yearly pay for senior process safety engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

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What cities are hiring for Senior Process Safety Engineer jobs? Cities with the most Senior Process Safety Engineer job openings:
What are the most commonly searched types of Process Safety Engineer jobs? The most popular types of Process Safety Engineer jobs are:
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What job categories do people searching Senior Process Safety Engineer jobs look for? The top searched job categories for Senior Process Safety Engineer jobs are:
Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in the United States as of May 2026, with employment types broken down into 3% As Needed, 88% Full Time, 1% Part Time, and 8% Contract. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $121,116 per year, or $58.2 per hour.
Process Safety Engineer

Process Safety Engineer

Danaher

Muskegon, MI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago

Danaher rating

7.5

Company rating: 7.5 out of 10

Based on 27 frontline employees who took The Breakroom Quiz

Job description

Bring more to life.
Are you ready to accelerate your potential and make a real difference within life sciences, diagnostics and biotechnology?
At Cytiva, one of Danaher's 15+ operating companies, our work saves lives-and we're all united by a shared commitment to innovate for tangible impact.
You'll thrive in a culture of belonging where you and your unique viewpoint matter. And by harnessing Danaher's system of continuous improvement, you help turn ideas into impact - innovating at the speed of life.
Working at Cytiva means being at the forefront of providing new solutions to transform human health. Our incredible customers undertake life-saving activities ranging from fundamental biological research to developing innovative vaccines, new medicines, and cell and gene therapies.
At Cytiva you will be able to continuously improve yourself and us - working on challenges that truly matter with people that care for each other, our customers, and their patients. Take your next step to an altogether life-changing career.
Learn about the Danaher Business System which makes everything possible.
The Process Safety Engineer is responsible for working with our expert EHS team to support the multiyear construction, startup activities and then the ongoing plant operations for this world class life sciences manufacturing facility.
This position reports to the EHS Manager and is part of the Resins and Technology Team located in Muskegon, MI and will be an on-site role.
What you will do:
  • Process Safety: Ensure the site will be ready & compliant with OSHA Process Safety Management regulations and implement/maintain appropriate Cytiva PSM documentation & tools such as site PSM Program policies HazOps and Process Safety Information including the identification of covered equipment.
  • Ensure site's continued execution of its Environmental Management System for purposes of obtaining its ISO 14001 certification in the future;
  • Coach and support the multiple framework element owners/co-owners to guarantee proper deployment of the Danaher & Cytiva EHS framework programs at the site;
  • Embrace and apply the Danaher Business System (DBS) Continuous Improvement tools & processes for EHS improvement & risk mitigation opportunities; partner with the broader Cytiva Global EHS team for best practice & lessons learned sharing and collaboration across sites
  • EHS Compliance Management

Who you are:
  • Bachelor's degree in environmental management, occupational safety and health, or related field required; Master's degree desirable.
  • 5+ years of EHS related experience with demonstrated & extensive OSHA PSM and EPA RMP management experience working in a high hazard industry.
  • Strong facilitation skills in Process Hazard Analysis using either batch HAZOP or continuous process HAZOP. Use of PHA software, ability to execute Layers of Protection Analysis (LOPA), or use the What-If PHA techniques.
  • Ability to understand process chemistry and interface with R&D to define the operating envelope for a process.
  • Working understanding of how to identify product families and bounding cases to efficiently manage PHAs.

It would be a plus if you also possess previous experience in:
  • EHS Professional Certification (eg. CIH; CSP) or Accredited Process Safety Engineer (iChemE).
  • Proficient in technology and equipment used in environmental inspections.

Travel, Motor Vehicle Record & Physical/Environment Requirements:
  • Ability to travel - list specifics 25% travel, overnight, internationally and within US
  • Must have a valid driver's license with an acceptable driving record
  • Ability to lift, move or carry equipment up to 30lb, walk moderate distances/traverse un-even ground, withstand extended periods of standing/sitting, ability to maneuver several flights of stairs and occasionally ascend/descend ladders, stoop/kneel to investigate indoor/outdoor EHS concerns

Cytiva, a Danaher operating company, offers a broad array of comprehensive, competitive benefit programs that add value to our lives. Whether it's a health care program or paid time off, our programs contribute to life beyond the job. Check out our benefits at Danaher Benefits Info.
We offer comprehensive package of benefits including paid time off, medical/dental/vision insurance and 401(k) to eligible employees.
Note: No amount of pay is considered to be wages or compensation until such amount is earned, vested, and determinable. The amount and availability of any bonus, commission, benefits, or any other form of compensation and benefits that are allocable to a particular employee remains in the Company's sole discretion unless and until paid and may be modified at the Company's sole discretion, consistent with the law.
Join our winning team today. Together, we'll accelerate the real-life impact of tomorrow's science and technology. We partner with customers across the globe to help them solve their most complex challenges, architecting solutions that bring the power of science to life.
For more information, visit www.danaher.com.
Danaher Corporation and all Danaher Companies are committed to equal opportunity regardless of race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity, or other characteristics protected by law.
The U.S. EEO posters are available here.
For candidates who are based outside of New York City or who are applying for roles outside of New York City, for more information about conditions of any job offer please click here.
We comply with federal and state disability laws and make reasonable accommodations for applicants and employees with disabilities. If reasonable accommodation is needed to participate in the job application or interview process, to perform essential job functions, and/or to receive other benefits and privileges of employment, please contact:1-202-419-7762 or applyassistance@danaher.com.

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About Danaher

Sourced by ZipRecruiter

We are a science and technology innovator committed to helping our customers solve complex challenges, and improving quality of life around the world. A global family of more than 20 operating companies, we drive meaningful innovation in some of today's most dynamic, growing industries.

Industry

Medical equipment and supplies manufacturing

Company size

10,000+ Employees

Headquarters location

Washington, DC, US

Year founded

1984

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