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Senior Process Safety Engineer Jobs (NOW HIRING)

ADF Engineering

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

ADF Engineering

Process Safety Engineer

Miamisburg, OH

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

ADF Engineering

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

Olin Corporation

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

Process Safety Engineer Location: Freeport, TX Salary: $100,000 - $150,000 Schedule: 9/80; 5/8's Relocation Available Focus: The Process Safety Engineer is responsible for supporting the plant in ...

Buckman

Process Safety Engineer

Cadet, MO · On-site

$110K - $125K/yr

Process Safety Engineer Location: Cadet, MO, USA Language: English Travel: 10% - 15% Seniority Level: Associate Buckman is a privately held, global specialty chemical company with headquarters in ...

Ecolab

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety ... Self-motivated, independent, organized, able work effectively under direction of senior engineers ...

Ecolab

Process Safety Engineer

Fresno, TX

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety ... Self-motivated, independent, organized, able work effectively under direction of senior engineers ...

Ecolab Inc.

Process Safety Engineer

Joliet, IL

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety ... Self-motivated, independent, organized, able work effectively under direction of senior engineers ...

Ecolab

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety ... Self-motivated, independent, organized, able work effectively under direction of senior engineers ...

Ecolab

Process Safety Engineer

Garyville, LA · On-site

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety ... Self-motivated, independent, organized, able work effectively under direction of senior engineers ...

Solenis LLC

Process Safety Engineer

Wilmington, DE · On-site

Ability to work remotely Summary The Process Safety Engineer is responsible for developing, facilitating, implementing, and sustaining process safety programs that support safe, reliable, and ...

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Senior Process Safety Engineer information

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$75K

$121.1K

$170.5K

How much do senior process safety engineer jobs pay per year?

As of Jul 15, 2026, the average yearly pay for senior process safety engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or pharmaceutical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

Senior Process Safety Engineers can earn salaries exceeding $150,000 annually, especially with extensive experience, advanced certifications, and working in high-risk industries such as oil and gas or chemical manufacturing. Top earners in this field may reach salaries over $180,000 or more, depending on location and employer size.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often includes bonuses, profit sharing, and other incentives for senior-level professionals managing complex safety systems and compliance.

What engineers make $200,000 a year?

Senior Process Safety Engineers can earn $200,000 or more annually, especially with extensive experience, specialized certifications, and working in high-demand industries like oil and gas or chemical manufacturing. Compensation varies based on location, company size, and individual expertise, often including bonuses and benefits.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
More about Senior Process Safety Engineer jobs
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What are the most commonly searched types of Process Safety Engineer jobs? The most popular types of Process Safety Engineer jobs are:
What states have the most Senior Process Safety Engineer jobs? States with the most job openings for Senior Process Safety Engineer jobs include:
What job categories do people searching Senior Process Safety Engineer jobs look for? The top searched job categories for Senior Process Safety Engineer jobs are:
Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in the United States as of July 2026, with employment types broken down into 92% Full Time, and 8% Contract. Highlights an 92% In-person, and 8% Remote job distribution, with an average salary of $121,116 per year, or $58.2 per hour.
Senior Process Safety Engineer

Senior Process Safety Engineer

Linde

The Woodlands, TX

Other

Re-posted 26 days ago

Linde rating

8.0

Company rating: 8.0 out of 10

Based on 81 frontline employees who took The Breakroom Quiz

33rd of 92 rated chemical manufacturers

Job description

  • Implementsafety management strategies to ensure compliance with OSHA PSM regulations,EPA RMP, and best practices in the industry.
  • Evaluate new projects from asafety perspective, identifying appropriate risk studies, methodologies, andprovide inputs to associated costs, and schedules during proposal development.
  • Participate in risk review and safe layout review meetings, supporting processsafety and environmental requirements.
  • Coordinate Facility Siting Studies (FSS)and Quantitative Risk Analysis (QRA) as required by product definition.
  • Conductprocess safety reviews using techniques such as Hazards and Operability Study(HAZOP), What-If, and Layers of Protection Analysis (LOPA).
  • Collaborate withproject teams on the implementation of safety design systems ensuringcompliance with internal standards, regulations and permit requirements.
  • Reviewand approve project safety documentation.

TRAVEL REQT: 25% of domestic and international travel required.
HOURS:              Full-Time; Mon-Fri (40 hours per week)
EOE - All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, disability, protected veteran status, pregnancy, sexual orientation, gender identity or expression, or any other reason prohibited by applicable law.
LLG:                    G15
APPLY:               We are looking forward to receiving your complete application by selecting the "Apply Now" button above. 

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