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Senior Process Safety Engineer Jobs (NOW HIRING)

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ONEOK, Inc

Process Safety Engineer

Dallas, TX

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

ADF Engineering

Process Safety Engineer

Dayton, OH · On-site

$120 - $125/hr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

ONEOK, Inc

Process Safety Engineer

Sidney, MT

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

Oneok, Inc.

Process Safety Engineer

Tulsa, OK · On-site

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

ONEOK, Inc

Process Safety Engineer

Tulsa, OK

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

Fort Point

Process Safety Engineer

Houston, TX

PROCESS SAFETY ENGINEER The Senior Safety Engineer is responsible for providing technical leadership and engineering support in the areas of process safety, loss prevention, and fire protection for ...

Olin Corporation

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

Process Safety Engineer Location: Freeport, TX Salary: $100,000 - $150,000 Schedule: 9/80; 5/8's Relocation Available Focus: The Process Safety Engineer is responsible for supporting the plant in ...

Huntsman

Process Safety Engineer

Houston, TX · On-site

: Process Safety Engineer Huntsman is seeking a Process Safety Engineer supporting the Manufacturing function located in Conroe, Texas . This position will report to the Technical Manager . Job Scope ...

Brighton Today

$85 - $120/hr

Process Safety Engineer Company: Arclin About Arclin: You can find Arclin everywhere. Our ... Monitor and analyze process safety performance metrics and report findings to senior management.

Buckman

Process Safety Engineer

Cadet, MO · On-site

$110K - $125K/yr

Process Safety Engineer Location: Cadet, MO, USA Language: English Travel: 10% - 15% Seniority Level: Associate Buckman is a privately held, global specialty chemical company with headquarters in ...

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Senior Process Safety Engineer information

See salary details

$75K

$121.1K

$170.5K

How much do senior process safety engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process safety engineer in the United States is $121,116.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,000.00 and $134,500.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

More about Senior Process Safety Engineer jobs

What cities are hiring for Senior Process Safety Engineer jobs?

Cities with the most Senior Process Safety Engineer job openings:

What are the most commonly searched types of Process Safety Engineer jobs?

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Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 18% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $121,116 per year, or $58.2 per hour.

Process Safety Engineer

The Bergaila Companies

Pasadena, TX • On-site

Contractor

Re-posted 11 days ago

Job description

Process Safety Engineer - Lead the Future of Safe and Sustainable Operations
Are you a dedicated safety professional ready to make a significant impact? Join our team in Pasadena, TX, as a Process Safety Engineer and play a pivotal role in advancing process safety initiatives across the organization. This is your chance to work in a dynamic environment where your expertise helps prevent incidents, protect assets, and promote a culture of safety excellence.
What You'll Do:
As a Process Safety Engineer, you will lead critical safety assessments, including Risk and Consequences Analyses (RCAs) and Process Hazard Analyses (PHAs). Your expertise will guide the development, implementation, and continuous improvement of safety procedures, ensuring compliance with industry standards and corporate policies. You'll collaborate with cross-functional teams to foster a proactive safety culture and provide mentorship to junior engineers.
Required Skills:
  • 3-10 years of experience in process safety engineering
  • Proven expertise leading RCAs, PHAs, and MOC processes
  • Strong understanding of process safety management systems
  • Excellent analytical and problem-solving skills
  • Effective communication and leadership capabilities

Nice to Have Skills:
  • Experience in the energy or manufacturing sectors
  • Additional certifications such as API, NEBOSH, or OSHA Process Safety Management (PSM)
  • Knowledge of advanced safety management tools and software

Preferred Education and Experience:
  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field
  • Prior experience in a senior or lead safety engineering role

Other Requirements:
  • Must be willing to travel as needed for site assessments and safety audits
  • Ability to work in a fast-paced environment and handle multiple priorities

This is an exceptional opportunity to elevate your career while making a meaningful difference. If you're passionate about safety and have the required experience, we encourage you to apply today and become part of a team that values your expertise and dedication.

Apply