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Senior Process Safety Engineer Jobs in Ohio (NOW HIRING)

What We Offer As a key member of the Newark Compounding HSEQ team, the Process Safety Engineer applies technical knowledge and expertise to support process safety and risk management programs. This ...

What We Offer As a key member of the Newark Compounding HSEQ team, the Process Safety Engineer applies technical knowledge and expertise to support process safety and risk management programs. This ...

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

What We Offer As a key member of the Newark Compounding HSEQ team, the Process Safety Engineer applies technical knowledge and expertise to support process safety and risk management programs. This ...

What We Offer As a key member of the Newark Compounding HSEQ team, the Process Safety Engineer applies technical knowledge and expertise to support process safety and risk management programs. This ...

Senior Process Engineer

Hebron, OH · On-site

$95K - $123K/yr

Senior Process Engineer In this dynamic role, you will lead with passion and expertise, driving our ... Drive continuous improvement in areas of safety, product quality, product delivery, and product ...

Senior Process Engineer

Hebron, OH

$95K - $123K/yr

Senior Process Engineer In this dynamic role, you will lead with passion and expertise, driving our ... Drive continuous improvement in areas of safety, product quality, product delivery, and product ...

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Showing results 1-20

Senior Process Safety Engineer information

See Ohio salary details

$71.3K

$115.1K

$162.1K

How much do senior process safety engineer jobs pay per year?

As of Jul 18, 2026, the average yearly pay for senior process safety engineer in Ohio is $115,145.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,900.00 and $127,900.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or pharmaceutical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

Senior Process Safety Engineers can earn salaries exceeding $150,000 annually, especially with extensive experience, advanced certifications, and working in high-risk industries such as oil and gas or chemical manufacturing. Top earners in this field may reach salaries over $180,000 or more, depending on location and employer size.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often includes bonuses, profit sharing, and other incentives for senior-level professionals managing complex safety systems and compliance.

What engineers make $200,000 a year?

Senior Process Safety Engineers can earn $200,000 or more annually, especially with extensive experience, specialized certifications, and working in high-demand industries like oil and gas or chemical manufacturing. Compensation varies based on location, company size, and individual expertise, often including bonuses and benefits.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are the most commonly searched types of Process Safety Engineer jobs in Ohio? The most popular types of Process Safety Engineer jobs in Ohio are:
What are popular job titles related to Senior Process Safety Engineer jobs in Ohio? For Senior Process Safety Engineer jobs in Ohio, the most frequently searched job titles are:
What job categories do people searching Senior Process Safety Engineer jobs in Ohio look for? The top searched job categories for Senior Process Safety Engineer jobs in Ohio are:
What cities in Ohio are hiring for Senior Process Safety Engineer jobs? Cities in Ohio with the most Senior Process Safety Engineer job openings:
Infographic showing various Senior Process Safety Engineer job openings in Ohio as of July 2026, with employment types broken down into 94% Full Time, and 6% Contract. Highlights an 94% In-person, and 6% Remote job distribution, with an average salary of $115,145 per year, or $55.4 per hour.
Senior Process Safety Engineer

Senior Process Safety Engineer

Covestro

Newark, OH

Full-time

Posted 9 days ago


Covestro rating

6.1

Company rating: 6.1 out of 10

Based on 15 frontline employees who took The Breakroom Quiz

81st of 92 rated chemical manufacturers


Job description

We are Covestro. We are curious. We are courageous. We are colorful. We refine chemical material solutions with game-changing products. Let us empower you to push boundaries. Join us and our 18,000 colleagues now and together we will make the world a brighter place.

What We Offer

As a key member of the Newark Compounding HSEQ team, the Process Safety Engineer applies technical knowledge and expertise to support process safety and risk management programs. This role contributes to compliance with regulatory and corporate requirements while supporting a culture of safety excellence across the facility and broader Covestro organization.

Major Responsibilities:

  • Working alongside the HSEQ Manager revise, develop and maintain Process Safety and Risk Management guidelines, procedures and standards to reflect current regulatory requirements and best practices. Develop and deliver training as necessary.

  • Perform, facilitate and document process safety reviews (PHAs, HAZOPs, MOCs, and PSSRs) for revalidations and capital projects at Covestro's Newark Compounding Facility, ensuring all findings are tracked to closure

  • Support project management and site leadership by identifying regulatory impacts and contributing technical input on process safety issues; assist in identifying when MOCs are required for changes to process, equipment or procedures

  • Support efforts to ensure all PSM and Emergency Response System (ERS) programs meet local and global directed completion schedules; assist in identifying and escalating risks to schedule as needed.

  • Lead and participate in incident and near-miss investigations using structured Root Cause Analysis methodologies; develop and communicate corrective and preventive actions to prevent recurrence.

  • Support Newark Compounding's participation in regional and global Covestro workgroups, contributing to the development of enterprise-wide standards and consistency throughout the organization

  • Support department goals aligned with Process Safety and Corporate HSEQ objectives, contributing to a culture of continuous improvement

  • Work alongside the Local Machinery Safety Expert to help ensure corporate machinery safety requirements for facility operations and capital projects.

  • Help ensure key process safety related aspects such as dust explosion and pressure safety risks are identified and properly addressed throughout operations and capital project planning.

What You Offer

Basic Qualifications:

  • Bachelor's degree (BS) in Chemical Engineering, Process Engineering or equivalent engineering degree with a minimum of four (4) years of experience in process safety within the chemical or petroleum industries,or

  • Master's degree (MS) in Chemical Engineering, Process Engineering or equivalent engineering degree with a minimum of two (2) years of experience in process safety within the chemical or petroleum industries.

Knowledge and Skills:

  • Foundational knowledge of OSHA PSM (29 CFR 1910.119), EPA RMP, and applicable local, state and insurance regulations governing chemical facility operations

  • Ability to read, comprehend and apply P&IDs, material balances, equipment and layout drawings, and specifications for chemical processes

  • Experience performing, facilitating and documenting process hazard analyses using structured methodologies including HAZOP, What-If and Checklist approaches.

  • Basic understanding of hazard identification, risk assessment and risk mitigation strategies; familiarity with Layer of Protection Analysis (LOPA) concepts

  • Awareness of Safety Instrumented Systems (SIS) and functional safety standards (IEC 61511/ISA 84)

  • Strong analytical and problem-solving skills with the ability to apply technical principles and engineering judgment to complex process safety challenges.

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YOUR APPLICATION

Are you as curious, courageous and colorful as we are? If so, we can offer you an exciting career opportunity. We look forward to receiving your application and resume. Become part of our team - apply now!

Equal Employment Opportunity: Hiring and advancement are based on job-related requirements and on an individual's qualifications to perform a job. All aspects of employment are carried out free of discrimination or harassment based on race, color, religion, sex (including pregnancy), national origin, age, disabilities, genetic information, veteran status, sexual orientation, gender identity/gender expression or any unlawful criterion, existing under applicable federal, state, or local law.

Contact Us

Info-Hotline: +1 844-522-6775If you are a qualified individual with a disability or a disabled veteran, you may request a reasonable accommodation if you are unable or limited in your ability to use or access this site as a result of your disability. To make a request, please call (412) 413-2736.

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