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Senior Process Safety Engineer Jobs in Ohio (NOW HIRING)

ADF Engineering

Process Safety Engineer

Miamisburg, OH

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

ADF Engineering

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

ADF Engineering

Process Safety Engineer

Miamisburg, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

Judge Direct Placement

Senior Process Engineer

Cleveland, OH · On-site

$100K - $130K/yr

Our client is currently seeking a Senior Process Engineer. We are seeking an experienced Senior Process Engineer to lead process optimization, formulation development, and continuous improvement ...

New

Momentive Technologies

Senior Process Engineer

Hebron, OH · On-site

$95K - $123K/yr

Senior Process Engineer In this dynamic role, you will lead with passion and expertise, driving our ... Drive continuous improvement in areas of safety, product quality, product delivery, and product ...

Momentiv Technologies

Senior Process Engineer

Hebron, OH

$95K - $123K/yr

Senior Process Engineer In this dynamic role, you will lead with passion and expertise, driving our ... Drive continuous improvement in areas of safety, product quality, product delivery, and product ...

Momentive Technologies

Senior Process Engineer

Newark, OH · On-site

$95K - $123K/yr

Senior Process Engineer In this dynamic role, you will lead with passion and expertise, driving our ... Drive continuous improvement in areas of safety, product quality, product delivery, and product ...

James Hardie

Senior Process Engineer

Wilmington, OH · On-site

$92K - $120K/yr

Summary As a Senior Process Engineer , you will play a dual role, supporting day-to-day ... Ensure compliance with safety regulations, industry standards, and environmental guidelines in both ...

James Hardie

Senior Process Engineer

Wilmington, OH

$92K - $120K/yr

Summary As a Senior Process Engineer , you will play a dual role, supporting day-to-day ... Ensure compliance with safety regulations, industry standards, and environmental guidelines in both ...

James Hardie

Senior Process Engineer

Wilmington, OH · On-site

$92K - $120K/yr

Summary As a Senior Process Engineer , you will play a dual role, supporting day-to-day ... Ensure compliance with safety regulations, industry standards, and environmental guidelines in both ...

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Showing results 1-20

All JobsProcess Safety Engineer JobsSenior Process Safety Engineer JobsSenior Process Safety Engineer Jobs in Ohio

Senior Process Safety Engineer information

See Ohio salary details

$71.3K

$115.1K

$162.1K

How much do senior process safety engineer jobs pay per year?

As of Jul 27, 2026, the average yearly pay for senior process safety engineer in Ohio is $115,145.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,900.00 and $127,900.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or pharmaceutical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

Senior Process Safety Engineers can earn salaries exceeding $150,000 annually, especially with extensive experience, advanced certifications, and working in high-risk industries such as oil and gas or chemical manufacturing. Top earners in this field may reach salaries over $180,000 or more, depending on location and employer size.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often includes bonuses, profit sharing, and other incentives for senior-level professionals managing complex safety systems and compliance.

What engineers make $200,000 a year?

Senior Process Safety Engineers can earn $200,000 or more annually, especially with extensive experience, specialized certifications, and working in high-demand industries like oil and gas or chemical manufacturing. Compensation varies based on location, company size, and individual expertise, often including bonuses and benefits.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are the most commonly searched types of Process Safety Engineer jobs in Ohio? The most popular types of Process Safety Engineer jobs in Ohio are:
What are popular job titles related to Senior Process Safety Engineer jobs in Ohio? For Senior Process Safety Engineer jobs in Ohio, the most frequently searched job titles are:
What job categories do people searching Senior Process Safety Engineer jobs in Ohio look for? The top searched job categories for Senior Process Safety Engineer jobs in Ohio are:
What cities in Ohio are hiring for Senior Process Safety Engineer jobs? Cities in Ohio with the most Senior Process Safety Engineer job openings:
Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Ohio as of July 2026, with employment types broken down into 94% Full Time, and 6% Contract. Highlights an 94% In-person, and 6% Remote job distribution, with an average salary of $115,145 per year, or $55.4 per hour.
Process Safety Engineer

Process Safety Engineer

ADF Engineering

Miamisburg, OH

$120K - $125K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 27 days ago

Job description

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary engineering projects within a respected, forwardthinking organization. If you are looking to advance your career in a professional environment committed to technical excellence and employee development, we encourage you to apply!


WHY SHOULD YOU JOIN US?

At ADF Engineering, you'll experience a collaborative environment where your contributions are valued and your professional growth is supported.


As our Process Safety Engineer, you'll earn a competitive salary of $120,000–$125,000 per year. We also offer top-notch benefits and perks, including:

  • Bonus plan
  • Medical, dental, and vision coverage
  • Disability and life insurance
  • Prescription drug plan
  • 401(k) with company matching and profit-sharing
  • Training opportunities

WHO ARE WE?

We provide consulting Mechanical, Structural, Process, and Electrical engineering services to industrial clients throughout the United States and Canada. We "bundle" these services for specific projects into a single proposal, providing a cost-effective, high-quality solution for our clients. We really listen to our clients in order to effectively understand and truly solve their engineering problems. We drive success for a wide spectrum of clients including some of the world's largest and most reputable Fortune 500 companies. More than 80% of our business comes from returning clients who put their continued trust in us.


We have a diverse team of engineers and designers at all levels of career development and a strong administrative team to support their work. We believe in supporting the career paths that employees define for themselves. In a collaborative environment, our team members experience the professional camaraderie and mutual support it takes to keep up with the fast-paced and highly competitive demands of consulting engineering.


WHAT ARE THE HOURS?

This is a full-time position operating on a standard 40-hour workweek.


WHAT DOES YOUR DAY ENTAIL?

As our Process Safety Engineer, you'll spend your days applying your process safety expertise to a variety of dynamic, engaging projects. You'll lead PHAs and DHAs, perform relief device sizing, oversee MOC processes, and guide clients through OSHA PSM and RMP requirements. You'll conduct Pre-Startup Safety Reviews, ensure safety standards are met, and collaborate closely with multidisciplinary teams to deliver high-quality engineering solutions.


IS THIS THE PERFECT OPPORTUNITY FOR YOU?

  • Bachelor's degree in chemical engineering
  • Professional Engineer License (P.E.)
  • 5+ years of experience in Industrial Process Design & Safety
  • 4+ years of experience in industrial chemical process safety
  • 8+ years of total industry experience

Preferred experience includes P&IDs, process design, ChemCAD/Aspen, combustible dust mitigation, and familiarity with industries such as agribusiness, pharmaceuticals, biofuels, and feed processing. We're looking for someone who brings strong communication, problem-solving, and team collaboration to the table.


Take charge of your future and join a company that truly values your expertise. Apply today to be our Process Safety Engineer! Our initial application is quick, easy, and mobile-friendly.


All qualified applicants will be subject to drug screening, background checks, verification of academic records.

Apply