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Process Safety Engineer Jobs (NOW HIRING)

ONEOK, Inc

Process Safety Engineer

Dallas, TX · On-site

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

Oneok, Inc.

Process Safety Engineer

Tulsa, OK · On-site

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

ONEOK, Inc

Process Safety Engineer

Sidney, MT · On-site

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

ADF Engineering

Process Safety Engineer

Dayton, OH · On-site

$120K - $125K/yr

ADF Engineering is seeking a highly skilled full-time Process Safety Engineer to join our team in Dayton, OH. This role offers the opportunity to contribute to impactful, multidisciplinary ...

Olin Corporation

$100K - $150K/yr

Process Safety Engineer Location: Freeport, TX Salary: $100,000 - $150,000 Schedule: 9/80; 5/8's Relocation Available Focus: The Process Safety Engineer is responsible for supporting the plant in ...

ONEOK, Inc

Process Safety Engineer

Houston, TX · On-site

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

ONEOK, Inc

Process Safety Engineer

Tulsa, OK · On-site

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

ONEOK, Inc

Process Safety Engineer

Hutchinson, KS · On-site

Applies engineering principles, process safety practices, and applicable regulatory and industry requirements to evaluate risk, develop practical solutions, and promote consistent implementation of ...

Huntsman

Process Safety Engineer

Houston, TX · On-site

: Process Safety Engineer Huntsman is seeking a Process Safety Engineer supporting the Manufacturing function located in Conroe, Texas . This position will report to the Technical Manager . Job Scope ...

Olin Corporation

Process Safety Engineer

Freeport, TX · On-site

$100K - $150K/yr

Process Safety Engineer Location: Freeport, TX Salary: $100,000 - $150,000 Schedule: 9/80; 5/8's Relocation Available Focus: The Process Safety Engineer is responsible for supporting the plant in ...

Ineos

Process Safety Engineer

Alvin, TX · Hybrid

Olefins and Polymers USA LLC Job title Process Safety Engineer Grade 34/35 Offer Range $105,000 - 156,000 (commensurate with experience) Location CBW - (Hybrid) INEOS Olefins and Polymers (O&P) USA ...

Buckman

Process Safety Engineer

Cadet, MO · On-site

$110K - $125K/yr

Process Safety Engineer Location: Cadet, MO, USA Language: English Travel: 10% - 15% Seniority Level: Associate Buckman is a privately held, global specialty chemical company with headquarters in ...

INEOS USA LLC

Process Safety Engineer

Alvin, TX · On-site

Process Safety Engineer Company: INEOS Olefins & Polymers USA Interested in joining a winning team? A team whose employees are empowered to make a difference? Company: Olefins and Polymers USA LLC ...

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Process Safety Engineer information

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$38.5K

$113.2K

$157K

How much do process safety engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for process safety engineer in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

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For Process Safety Engineer jobs, the most frequently searched job titles are:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in the United States as of September 2026, with employment types broken down into 2% As Needed, 76% Full Time, 20% Part Time, 1% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $113,169 per year, or $54.4 per hour.

Process Safety Engineer

Pasadena, TX • On-site

The Bergaila Companies
Oil and Gas Extraction • 201 - 500 employees
Learn more about The Bergaila Companiesexternal

Contractor

Re-posted 16 days ago

Job description

Process Safety Engineer - Lead the Future of Safe and Sustainable Operations
Are you a dedicated safety professional ready to make a significant impact? Join our team in Pasadena, TX, as a Process Safety Engineer and play a pivotal role in advancing process safety initiatives across the organization. This is your chance to work in a dynamic environment where your expertise helps prevent incidents, protect assets, and promote a culture of safety excellence.
What You'll Do:
As a Process Safety Engineer, you will lead critical safety assessments, including Risk and Consequences Analyses (RCAs) and Process Hazard Analyses (PHAs). Your expertise will guide the development, implementation, and continuous improvement of safety procedures, ensuring compliance with industry standards and corporate policies. You'll collaborate with cross-functional teams to foster a proactive safety culture and provide mentorship to junior engineers.
Required Skills:
  • 3-10 years of experience in process safety engineering
  • Proven expertise leading RCAs, PHAs, and MOC processes
  • Strong understanding of process safety management systems
  • Excellent analytical and problem-solving skills
  • Effective communication and leadership capabilities

Nice to Have Skills:
  • Experience in the energy or manufacturing sectors
  • Additional certifications such as API, NEBOSH, or OSHA Process Safety Management (PSM)
  • Knowledge of advanced safety management tools and software

Preferred Education and Experience:
  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field
  • Prior experience in a senior or lead safety engineering role

Other Requirements:
  • Must be willing to travel as needed for site assessments and safety audits
  • Ability to work in a fast-paced environment and handle multiple priorities

This is an exceptional opportunity to elevate your career while making a meaningful difference. If you're passionate about safety and have the required experience, we encourage you to apply today and become part of a team that values your expertise and dedication.

Apply