1

Process Safety Engineer Jobs (NOW HIRING)

The Process Safety Engineer will be responsible for process safety initiatives at the site, including laboratory and manufacturing operations. Responsibilities: * Participate in evaluations of New ...

R10087521 Senior Process Safety Engineer (Open) Location: Branchburg, NJ (HO) - US Hwy 22 W - Advanced materials The science of electronics is transforming exponentially through innovation and ...

What role you will play in our team Process Safety Engineer who will advise operations in the management of process safety risks and hazards through technical support and facilitation of hazard ...

What role you will play in our team Process Safety Engineer who will advise operations in the management of process safety risks and hazards through technical support and facilitation of hazard ...

What role you will play in our team Process Safety Engineer who will advise operations in the management of process safety risks and hazards through technical support and facilitation of hazard ...

Job Overview The Process Safety Engineer will be responsible for process safety initiatives at the site, including laboratory and manufacturing operations. Responsibilities * Participate in ...

Job Overview The Process Safety Engineer will be responsible for process safety initiatives at the site, including laboratory and manufacturing operations. Responsibilities * Participate in ...

Lead Process Safety Engineer

Tonawanda, NY · On-site

$98.50K - $128K/yr

* You will lead the development of process and plant safety engineering concepts and deliverables for Projects in the Americas including the following: * Determination of mechanical design conditions ...

New

Lead Process Safety Engineer

Tonawanda, NY · On-site

$98.50K - $128K/yr

* You will lead the development of process and plant safety engineering concepts and deliverables for Projects in the Americas including the following: * Determination of mechanical design conditions ...

New

Lead Process Safety Engineer

Tonawanda, NY · On-site

$96.90K - $125.90K/yr

Linde Engineering North America LLC Lead Process Safety Engineer Tonawanda, NY, United States req27844 What you will enjoy doing* * You will lead the development of process and plant safety ...

New

Linde Engineering North America LLC Senior Process Safety Engineer The Woodlands, TX, United States req29059 What you will enjoy doing* (DUTIES) * Implementsafety management strategies to ensure ...

next page

Showing results 1-20

Process Safety Engineer information

See salary details

$38.5K

$113.2K

$157K

How much do process safety engineer jobs pay per year?

As of May 29, 2026, the average yearly pay for process safety engineer in the United States is $113,169.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What cities are hiring for Process Safety Engineer jobs? Cities with the most Process Safety Engineer job openings:
What are the most commonly searched types of Process Safety Engineer jobs? The most popular types of Process Safety Engineer jobs are:
Who are the top companies hiring for Process Safety Engineer jobs? The top employers for Process Safety Engineer jobs are:
What states have the most Process Safety Engineer jobs? States with the most job openings for Process Safety Engineer jobs include:
Infographic showing various Process Safety Engineer job openings in the United States as of May 2026, with employment types broken down into 1% As Needed, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution, with an average salary of $113,169 per year, or $54.4 per hour.
Process Safety Engineer

Process Safety Engineer

Lubrizol Corporation

Deer Park, TX • On-site

Other

Medical, Dental, Vision, Retirement, PTO

Posted 10 days ago


Lubrizol rating

8.7

Company rating: 8.7 out of 10

Based on 53 frontline employees who took The Breakroom Quiz

11th of 88 rated chemical manufacturers


Job description

Shape the Future with Us. At Lubrizol, we're transforming the transportation, industrial applications, and consumer markets through science, sustainability, and a culture of inclusion. As part of our global team, you'll be empowered to make a real impact-on your career, your community, and the world around you.

Location: Deer Park, TX
Travel: Occasional (Bayport support as needed)
Job Type: Fulltime; Onsite

How You'll Make an Impact

As a Process Safety Engineer, you'll play a critical role in ensuring safe, compliant, and reliable operations at the Lubrizol Deer Park facility. You'll be accountable for the implementation, management, and continuous improvement of the site's Process Safety Management (PSM) and Risk Management Plan (RMP) programs while providing expert engineering leadership across the plant. In this role, you will:

  • Provide daytoday process safety support for assigned operating units.
  • Facilitate PHA revalidations, Capital Project PHAs, and LOPA studies, including preparation for and completion of PHA management reviews and final reports.
  • Participate in and lead incident investigations as needed; support classification of process safety incidents.
  • Review and support Management of Change (MOC) requests, including determining when PHAs are required; participate in PSSRs.
  • Manage PSM action item tracking, including database entry, followup, and facilitation of timely closure.
  • Provide guidance on ALARP determinations and Independent Protection Layer (IPL) identification.
  • Support site PSM KPIs, update Reactivity Matrices, and contribute to PSM Manual updates and revisions.
  • Support compliance with the ASV program, including gap assessments and development of compliance plans.
  • Manage and drive execution of strategic site PSM initiatives, serving as the primary PSM point of contact.
  • Provide regulatory compliance guidance for PSM/RMP programs and advise managers, supervisors, engineers, and contractor safety representatives.
  • Participate in site and corporate process safety initiatives, supporting standardization of Lubrizol PSM/RMP work processes.
  • Perform gap analyses to align site practices with corporate standards and industry best practices.
  • Support and lead PSM audits at the site and regional level as required.
  • Develop and deliver Process Safety training programs for site personnel.

Required Qualifications that Enable Your Success

  • Bachelor's degree or higher in Chemical Engineering.
  • 8+ years of experience in a chemical or petrochemical manufacturing environment with direct PSM responsibility.
  • Handson experience in hazard identification and risk analysis, including PHAs and LOPA.
  • Experience supporting or leading PSM/RMP regulatory compliance programs.
  • Experience with facility siting studies and relief sizing.
  • Prior PHA / LOPA facilitation experience.
  • Strong working knowledge of industry codes, standards, and RAGAGEP, including ASME, API, NFPA, ANSI, IEC, and similar.Experience with process safety software tools such as PHAPro, PHAWorks,
  • PHAST, or similar.
  • Demonstrated ability to act as a change agent, influencing decisions and driving continuous improvement across organizations.

Your Work Environment

At Lubrizol, we're committed to providing a safe, inclusive, and empowering work environment where you can deliver meaningful impact. In this role, your environment may include:

  • Working onsite in a chemical manufacturing facility, with appropriate PPE provided.
  • Frequent interaction with Operations, Engineering, Maintenance, and Leadership teams.
  • Use of engineering tools, databases, and digital systems to support PSM programs.
  • Participation in audits, training sessions, and site initiatives.
  • Adherence to rigorous safety, regulatory, and ergonomic standards.

We continuously invest in our people, facilities, and technologies to support your success and growth. If you require reasonable accommodation, we are committed to working with you to ensure a fully inclusive and accessible experience.

Benefits that Empower You

  • Competitive salary with performancebased bonus opportunities
  • 401(k) match + AgeWeighted Defined Contribution
  • Comprehensive medical, dental & vision coverageHealth Savings Account (HSA)
  • Paid holidays, vacation, and parental leave
  • Flexible work environment
  • Learning and development opportunities
  • Career and professional growth
  • Inclusive culture and community engagement
  • Learn more at benefits.lubrizol.com

#LI-JL1

Lubrizol: Imagined for Life. Enabled by Science.  Delivered by You.

For nearly 100 years, The Lubrizol Corporation, a Berkshire Hathaway company, has been at the forefront of innovation to enhance everyday life, advance mobility, and make the modern world work better. Our specialty chemistry solutions-from engine oils, performance coatings, and skincare to medical devices and plumbing systems -are powered by the expertise, passion, and commitment of people like you.

We tackle the world's toughest challenges with science-based solutions, deeply understanding our customers to deliver innovative chemistry and differentiated value. Our inclusive culture, dedication to safety, and incredible global talent drive our success. Our solutions meet the evolving needs of the modern world-brought to life by science and, most importantly, delivered by you.

Whether you're in the lab, on the production floor, or in the office, you'll be part of a team around the world that empowers you to think boldly, drive results, and contribute to solutions that shape a better, more sustainable future. 

 

We win because of you. Let's build the future together.


What Lubrizol employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom


Lubrizol logo

About Lubrizol

Sourced by ZipRecruiter

The Lubrizol Corporation, a Berkshire Hathaway company, is committed to enabling a sustainable future. Our unmatched science unlocks immense possibilities at the molecular level, driving sustainable and measurable results to help the world Move Cleaner, Create Smarter and Live Better. Our solutions are used by people every day, improving billions of lives around the world.

Industry

Chemical manufacturing

Company size

10,000+ Employees

Headquarters location

Wickliffe, OH, US

Year founded

1928

Social media