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Process Safety Engineer Jobs in Chicago, IL (NOW HIRING)

Own Your Growth at Nufarm As a Process Safety Engineer , in Chicago Heights, IL, you will serve as a key technical expert within our HSE team, helping to strengthen process safety management across ...

New

Process Safety Engineer

Joliet, IL · On-site

$107.60 - $161.50/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

New

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

Specialist, Process Safety Engineering

Deerfield, IL · On-site

$110K - $173K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

Specialist, Process Safety Engineering Requisition ID: 32906 Location: Saskatoon, SK, CAN, S7K 5R6 | Calgary, AB, CAN, T2J 7E8 | Deerfield, IL, USA, 60015 Workplace Type: On-Site Experience Level:

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

You will partner with Operations, Engineering, Maintenance, and Business Leadership to identify, assess, and mitigate process safety risks * Drive a culture of operational excellence, continuous ...

Director, Process Safety and Design

North Chicago, IL · On-site

$180 - $240/hr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Reporting directly to the Vice President of Global Engineering, this role will have high visibility ... Trusted partner and establish process safety strategy for the global manufacturing network ...

Director, Process Safety and Design

North Chicago, IL · On-site

$160K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Reporting directly to the Vice President of Global Engineering, this role will have high visibility ... You will be a trusted partner and establish process safety strategy for the global manufacturing ...

Director, Process Safety and Design

North Chicago, IL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Reporting directly to the Vice President of Global Engineering, this role will have high visibility ... You will be a trusted partner and establish process safety strategy for the global manufacturing ...

Director, Process Safety and Design

North Chicago, IL · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Reporting directly to the Vice President of Global Engineering, this role will have high visibility ... You will be a trusted partner and establish process safety strategy for the global manufacturing ...

PSM Engineer

Frankfort, IL

  • Medical

  • Retirement

  • PTO

Position Overview The Process Safety Management (PSM) Engineer leads process risk reduction initiatives across multiple manufacturing facilities handling flammable materials. This role serves as the ...

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Showing results 1-20

Process Safety Engineer information

See Chicago, IL salary details

$39.7K

$116.6K

$161.7K

How much do process safety engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process safety engineer in Chicago, IL is $116,580.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,000.00 and $132,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Chicago, IL?

The most popular types of Process Safety Engineer jobs in Chicago, IL are:

What job categories do people searching Process Safety Engineer jobs in Chicago, IL look for?

The top searched job categories for Process Safety Engineer jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Process Safety Engineer jobs?

Cities near Chicago, IL with the most Process Safety Engineer job openings:

Infographic showing various Process Safety Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 100% Full Time. Highlights an 94% In-person, and 6% Remote job distribution, with an average salary of $116,580 per year, or $56 per hour.

Process Safety Engineer

Nufarm Limited

Chicago Heights, IL • On-site

$111 - $150/hr

Other

Posted 2 days ago

New


Job description

Requisition ID10513-Posted08/04/2026-United States-Chicago Hts-Health, Safety and Environment-Nufarm – Crop Protection

Are you a process safety professional who thrives on identifying risk, driving continuous improvement, and building a strong safety culture? If you're passionate about protecting people, operations, and the environment while partnering with technical and operational teams to achieve excellence, we'd love to hear from you.

Nufarm. Evolving Ag.

Nufarm is a global crop protection and seeds technologies company that helps farmers and businesses meet the global challenges of food, feed, fibre and food production. Whether it’s commercialising the world’s first plant-based omega-3, launching precision agricultural solutions, unlocking biomass oils for more sustainable fuels and consumer goods, or delivering the crop protection and seed solutions farmers depend on every day, Nufarm is evolving with agriculture to drive value for customers.

Own Your Growth at Nufarm

As a Process Safety Engineer, in Chicago Heights, IL, you will serve as a key technical expert within our HSE team, helping to strengthen process safety management across our supply chain operations. You'll work closely with site leaders, operations teams, engineers, and other stakeholders to ensure robust governance systems are in place and that critical risks are effectively identified and managed. This is an opportunity to influence safety culture, support operational excellence, and contribute to the ongoing development of process safety capability across the organization.

How You'll Help Us Grow

In this role, you will:

  • Provide expert process safety guidance and support to manufacturing sites and operational partners.
  • Facilitate Process Hazard Analyses (PHA), including HAZOP, LOPA, and other risk assessment methodologies.
  • Coordinate and maintain PHA revalidation schedules across multiple sites.
  • Support the implementation and governance of key Process Safety Management (PSM) elements and systems.
  • Lead and support Management of Change (MOC) activities, ensuring technical and organizational risks are appropriately assessed.
  • Drive continuous improvement initiatives and challenge existing practices to enhance safety performance.
  • Maintain risk registers and support site risk assessment programs, including major incident and operational risk assessments.
  • Participate in process safety audits and assessments while promoting industry best practices across sites.
  • Develop and deliver process safety training to strengthen organizational capability and awareness.
Could This Be You?

We're looking for an experienced process safety professional who can influence stakeholders, solve complex problems, and drive meaningful change in a manufacturing environment. You will bring:

  • A Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related discipline, or a postgraduate qualification in Occupational Health & Safety with significant process safety experience.
  • 10+ years of process safety engineering experience within a chemical manufacturing or industrial processing environment.
  • Strong knowledge of process safety management principles, industry standards, and relevant regulations.
  • Experience facilitating risk assessments such as HAZOP and LOPA.
  • Excellent communication and influencing skills, with the ability to gain buy-in across diverse stakeholder groups.
  • Strong organizational, problem-solving, and change management capabilities.
  • A commitment to fostering a positive, safety-first culture.
Why Join Nufarm?
  • Opportunity to influence safety strategy across multiple manufacturing operations.
  • Collaborative, values-driven culture focused on safety, innovation, and continuous improvement.
  • Global organization with opportunities for professional growth and development.
  • Competitive compensation and benefits package.
What We Offer

Our compensation structure is designed to reflect the cost of labor across various U.S. geographic markets. The base salary range for this position is $110,900 to $150,000 per year.

Actual compensation will be determined based on a variety of factors, including market location, job‑related knowledge, skills, experience, and internal equity. At Nufarm, we believe in total compensation. In addition to base pay, this role may be eligible for additional forms of compensation and a comprehensive benefits package, which includes medical, financial, and other wellbeing benefits.

Nufarm is an equal opportunity employer and values diversity. All employment decisions are based on qualifications, merit, and business needs. We are committed to creating an inclusive environment for all Nufarm employees.

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