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Process Safety Engineer Jobs in Chicago, IL (NOW HIRING)

Ecolab

Process Safety Engineer

Joliet, IL · On-site

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

Ecolab

Process Safety Engineer

Joliet, IL

$107K - $161K/yr

The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation ...

Nutrien

Engineer, Process Safety

Deerfield, IL · On-site

Engineer, Process Safety Requisition ID: 32204 Location: Deerfield, IL, USA, 60015 Workplace Type: On-Site Experience Level: Associate Job Type: Full Time Nutrien is a leading provider of crop inputs ...

Honeywell

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

Honeywell

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

Honeywell

HSE Engineer II

Des Plaines, IL · On-site

$95K - $143K/yr

As a Process Safety Engineer here at Honeywell, you will be responsible for overseeing and directing the organization's Process Safety engineering efforts. You will ensure the highest standards of ...

Sotera Health

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

The name Sotera Health was inspired by Soteria, the Greek goddess of safety, and reflects the ... The Engineer also leads development and documentation of new sterilization processes. In ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Chicago, IL

Process Safety Engineer information

See Chicago, IL salary details

$39.7K

$116.7K

$161.9K

How much do process safety engineer jobs pay per year?

As of Jun 17, 2026, the average yearly pay for process safety engineer in Chicago, IL is $116,672.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,100.00 and $133,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Chicago, IL? The most popular types of Process Safety Engineer jobs in Chicago, IL are:
What are popular job titles related to Process Safety Engineer jobs in Chicago, IL? For Process Safety Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Chicago, IL look for? The top searched job categories for Process Safety Engineer jobs in Chicago, IL are:
What cities near Chicago, IL are hiring for Process Safety Engineer jobs? Cities near Chicago, IL with the most Process Safety Engineer job openings:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Chicago, IL as of June 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 1% Contract, and 3% Nights. Highlights an 86% Physical, 7% Hybrid, and 7% Remote job distribution, with an average salary of $116,672 per year, or $56.1 per hour.
Process Safety Engineer

Process Safety Engineer

Ecolab

Joliet, IL • On-site

$107K - $161K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 13 days ago

Ecolab rating

7.6

Company rating: 7.6 out of 10

Based on 196 frontline employees who took The Breakroom Quiz

49th of 90 rated chemical manufacturers

Job description

Join the Ecolab manufacturing operation as our Process Safety Engineer (PHA facilitator). The Process Safety Engineer provides technical services and guidance to support Process Safety improvement activities within USA and Canada. Position involves supporting design, operation, evaluation, and improvement of chemical processes, plants through facilitation of Process Hazard Analyses (PHAs). Provide recommendations for appropriate practical improvements and support close out of recommendations. This role may be called upon for regional process safety support participating in internal compliance audits.
What You Will Do:
  • Primary responsibility will be to provide Process Hazard Analysis studies support which includes:
    • Prepare, facilitate, and scribe PHA studies through a variety of methodologies (What-If, Checklist, HAZOP, HAZID, etc.) and Layer of Protection Analysis (LOPA) and including facility siting, human factors.
    • Understand and comply with internal policies, standards and recognized and generally accepted good engineering practices relating to PHAs.
    • Ensure PHA scenarios, consequences, safeguards, and recommendations are complete and correctly identified and captured in the PHA software (PHAPro)
    • Write and review technical reports.
    • Read and interpret process documentation, piping and instrumentation drawings (P&ID), mechanical drawings, process flow diagrams, block flow diagrams, electrical line diagram, hazardous area classification drawings.
    • Ability to conduct PHAs and/or training in person as well as virtual
    • Provide training to meet the needs of personal at sites to participate and execute PHAs
    • Mentor associates at manufacturing sites to coach and develop PHA skills across the region
    • Build and maintain oversight of regional PHA calendar / status of PHAs and KPIs for the region
    • Provide quality assurance of recommendation close out

Position Details:
  • Up to 40% travel required
  • Will be based at one of our U.S. manufacturing site locations, Joliet, IL, Fresno, TX, or Garyville, LA are preferred

Minimum Qualifications:
  • Bachelors degree in an engineering field (chemical, electrical, mechanical, safety) or related
  • 5 years' experience in a chemical manufacturing environment
  • 3 years' experience in PHA facilitation in batch chemical industry in process safety, production, engineering or notified body
  • Excellent English verbal and written communication skills, interpersonal skills, facilitation skills, and client service
  • No immigration sponsorship is available for this role

Preferred Qualifications:
  • 10 years experience in a chemical manufacturing environment
  • Self-motivated, independent, organized, able work effectively under direction of senior engineers, handle multiple work assignments and projects and seek professional growth and development
  • Experience and expertise in reactive chemistry hazard management
  • Experience developing and evaluating/auditing PSM management systems
  • Experience with Quantitative Risk Assessment, fault tree/event tree analysis, fire, explosion and toxic gas release modeling
  • Experience and expertise in dust hazard management, evaluating processes for dust hazard fire and explosion risks (DHA)

Annual or Hourly Compensation Range:
The base salary range for this position is $107,600 - 161,500. This position is eligible for annual bonus pay based on performance, per plan terms. Many factors are taken into consideration when determining compensation, such as experience, education, training, geography, etc. We comply with all minimum wage and overtime laws.
Benefits
Ecolab provides the following benefits: medical, dental, vision, life insurance, accident insurance, critical illness insurance, hospital indemnity insurance, auto insurance, home insurance, pet insurance, identity theft protection, short-term and long-term disability, 401k, pension plans, retirement health care benefits, short-term incentives, vacation (12 days), holidays, parental leave, employee stock purchase plans (Full-Time Associates), discount on day care services and caregiver services, adoption assistance, group legal services, employee assistance program, employee discount program, and education assistance program, on-Site childcare and fitness facilities may be available at select Ecolab locations. Click here for additional benefits information. If you are viewing this posting on a site other than our Ecolab Career website, view our benefits at jobs.ecolab.com/working-here.
Potential Customer Requirements Notice
To meet customer requirements and comply with local or state regulations, applicants for certain customer-facing roles may need to:
- Undergo additional background screens and/or drug/alcohol testing for customer credentialing.
- Be fully vaccinated for COVID-19, including a booster if eligible, unless a religious or medical accommodation is requested by the applicant and approved by Ecolab.
Americans with Disabilities Act (ADA)
Ecolab will provide reasonable accommodation (such as a qualified sign language interpreter or other personal assistance) with our application process upon request as required to comply with applicable laws. If you have a disability and require accommodation assistance in this application process, please visit the Recruiting Support link in the footer of each page of our career website.

What Ecolab employees say

Pay

Benefits

Hours and flexibility

Workplace

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About Ecolab

Sourced by ZipRecruiter

Ecolab is a global sustainability leader offering water, hygiene and infection prevention solutions and services that protect people and the resources vital to life.

Industry

Manufacturing

Company size

10,000+ Employees

Headquarters location

Saint Paul, MN, US

Year founded

1923

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