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Process Safety Engineer Jobs in Chicago, IL (NOW HIRING)

Sun-Chemical

Process Safety Engineer II

Northlake, IL · On-site

$105K - $120K/yr

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

Sun Chemical

Process Safety Engineer I

Northlake, IL · On-site

$105K - $120K/yr

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

Sun Chemical

Process Safety Engineer I

Northlake, IL · On-site

$105K - $120K/yr

Process Safety Engineer II $105k-$120k annually ABOUT THE ORGANIZATION Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display ...

H.B Fuller

PSM Engineer

Frankfort, IL · On-site

Position Overview The Process Safety Management (PSM) Engineer leads process risk reduction initiatives across multiple manufacturing facilities handling flammable materials. This role serves as the ...

DGI - Menard INC

Safety Engineer

Chicago, IL · On-site

Supporting all safety efforts and promoting Company safety culture to all levels of coworkers and ... Conducting training and assisting in the onboarding process. * Attending pre-construction meetings ...

CITGO Petroleum Corporation

LM PSM Intern

Lemont, IL · On-site +1

$36.19/hr

The Process Safety Engineer Intern actively works with Business Unit engineers in their designated operating areas to implement, update, improve PSM systems and processes, standards, and procedures ...

New

Linde

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

Linde Group

CO2 OES Process Engineer

Burr Ridge, IL · On-site

$111K/yr

* You will develop and maintain a thorough understanding of CO2 production processes, safety requirements, engineering standards, policies, guidelines, and operating/maintenance procedures through ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Chicago, IL

Process Safety Engineer information

See Chicago, IL salary details

$39.7K

$116.6K

$161.7K

How much do process safety engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for process safety engineer in Chicago, IL is $116,580.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,000.00 and $132,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Chicago, IL?

The most popular types of Process Safety Engineer jobs in Chicago, IL are:

What are popular job titles related to Process Safety Engineer jobs in Chicago, IL?

For Process Safety Engineer jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Chicago, IL look for?

The top searched job categories for Process Safety Engineer jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Process Safety Engineer jobs?

Cities near Chicago, IL with the most Process Safety Engineer job openings:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Chicago, IL as of September 2026, with employment types broken down into 2% As Needed, 77% Full Time, 19% Part Time, 1% Contract, and 1% Nights. Highlights an 95% Physical, 2% Hybrid, and 3% Remote job distribution, with an average salary of $116,580 per year, or $56 per hour.

Process Safety Engineer I

Northlake, IL • On-site

Sun Chemical Corporation
Chemical Manufacturing • 5 - 10K employees
Learn more about Sun Chemical Corporationexternal

$105K - $120K/yr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Posted 10 days ago

Sun Chemical rating

8.9

Company rating: 8.9 out of 10

Based on 26 frontline employees who took The Breakroom Quiz

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Sun Careers Title : Process Safety Engineer II

$105k-$120k annually

ABOUT THE ORGANIZATION

Sun Chemical, a member of the DIC Group, is a leading producer of packaging and graphic solutions, color and display technologies, functional products, electronic materials, and products for the automotive and healthcare industries.Together with DIC, Sun Chemical is continuously working to promote and develop sustainable solutions to exceed customer expectations and better the world around us. With combined annual sales of more than $8.5 billion and 22,000+ employees worldwide, the DIC Group companies support a diverse collection of global customers.

Sun Chemical Corporation is a subsidiary of Sun Chemical Group Coöperatief U.A., the Netherlands, and is headquartered in Parsippany, New Jersey, U.S.A. For more information, please visit our website atwww.sunchemical.com or connect with us onLinkedIn orTwitter

Process Safety Engineer II North America

Join Sun Chemical's Group Engineering team and help drive process safety, risk reduction, and operational excellence across our North American manufacturing sites.

Key Responsibilities

  • Lead Process Safety Management (PSM) activities, including PHAs, risk assessments, PSSRs, and hazard reviews.
  • Identify and implement safety, reliability, and process improvement solutions.
  • Manage safety-related capital projects from concept through startup.
  • Conduct HAZOPs, support Management of Change (MOC), and ensure regulatory compliance.
  • Collaborate with Operations, EHS, Maintenance, Procurement, and external partners.
  • Support audits, investigations, and continuous improvement initiatives.

Qualifications

Bachelor's degree in Chemical Engineering or related discipline
5+ years of experience in process or project engineering within the chemical industry
Strong Process Safety Management (PSM) experience
Knowledge of NFPA, API RP 520/521, AutoCAD, P&IDs, and project management tools
Excellent communication and collaboration skills

Preferred

  • ATEX, SAP, ICC, fire protection, and PFAS experience
  • Capital project management experience in manufacturing environments

If you're passionate about creating safer, more efficient chemical manufacturing operations, we'd love to hear from you.

BENEFITS
We offer a range of market-competitive total rewards that include merit increases, paid holidays, Paid Time Off, medical, dental, vision, short and long term disability benefits, 401(k)+match and life insurance. Eligibility of benefit timing may vary.

EQUAL EMPLOYMENT OPPORTUNITY

It is Sun’s policy that applicants for employment are recruited, selected, and hired on the basis of individual merit and ability with respect to the position being filled. Sun prohibits discrimination on the basis of race, color, religion, creed, national origin, age, gender, sexual orientation, gender identity, marital or veteran status, disability, or any other status protected by applicable law.

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