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Process Safety Engineer Jobs in Chicago, IL (NOW HIRING)

Innophos

Safety Manager - Manufacturing

Chicago Heights, IL · On-site

$110K - $163K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Safety Management (PSM): Champion the application of PSM practices, including Employee ... Bachelor's degree in Health and Safety, Engineering, or a related technical discipline is preferred.

Entegris

Process Reliability Engineer

Aurora, IL · On-site

$101K - $127K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Job Title: Process Reliability Engineer The Role Entegris is currently seeking a Process ... Participate in Environmental, Health, and Safety projects focusing on process safety management ...

Entegris

Process Reliability Engineer

Aurora, IL

$101K - $127K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Participatein Environmental, Health, and Safety projects focusing on process safety management ... engineering functions. Additional Qualifications * Familiarity with health, safety, and ...

Unilever

Project Delivery Engineer - Processing

Hammond, IN · On-site

$89 - $133/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

This role is ideal for an engineer who thrives on end-to-end ownership of complex process and ... Champion Process Safety Management (PSM), leading activities such as Management of Change (MOC ...

Unilever

Project Delivery Engineer - Processing

Hammond, IN

$88K - $133K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

This role is ideal for an engineer who thrives on end-to-end ownership of complex process and ... Champion Process Safety Management (PSM), leading activities such as Management of Change (MOC ...

HiFyve

Production Engineer

Alsip, IL · On-site

$80K - $105K/yr

Participate in Process Hazard Analyses (PHA), incident investigations, Pre-Startup Safety Reviews ... Bachelor's degree in Chemical Engineering (required) * Minimum of 2 years of experience in chemical ...

Sterling Engineering Inc.

Process Engineer

Bolingbrook, IL

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Engineer Location : Bolingbrook, IL 60440 Hire Type: Direct Hire Salary Range : $95,000 ... safety requirements, and operational capabilities * Identify, justify, and support implementation ...

Rockwell Automation

Functional Safety Consultant

Chicago, IL · Remote

$97K - $146K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

As a Safety Controls Engineer/Functional Safety Consultant , your core responsibility will be to ... Leverage safety service delivery processes, methodologies, and tools to complete tasks on time and ...

McCain Foods Limited

Manager Utilities

Oakbrook Terrace, IL · On-site

$102K - $137K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

This role serves as a senior technical authority for Process Safety Management (PSM), refrigeration ... Establish and maintain global engineering standards, technical governance practices, and design ...

''

Manager Utilities

Oakbrook Terrace, IL · On-site

$102K - $137K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

This role serves as a senior technical authority for Process Safety Management (PSM), refrigeration ... Establish and maintain global engineering standards, technical governance practices, and design ...

KIK Consumer Products, Inc.

Process Engineer

Chicago, IL · On-site

$100K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Your Role at KIK We are seeking a Process Engineer (Monday through Friday, 7:00 AM to 4:00 PM, with ... You will serve as a key technical resource for our Operations, Maintenance, Quality, Safety, and ...

KIK Consumer Product

Process Engineer

Chicago, IL · On-site

$100K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Your Role at KIK We are seeking a Process Engineer (Monday through Friday, 7:00 AM to 4:00 PM, with ... You will serve as a key technical resource for our Operations, Maintenance, Quality, Safety, and ...

Actalent

SHE Manager

Itasca, IL

$85K - $95K/yr

  • Medical

  • Retirement

Manage Health, Safety, Environment, and Process Safety topics and lead a monthly training on Safety ... MSc in Industrial/Chemical Engineering or Chemistry preferred. * Higher Education certification in ...

Stepan Company

Process Engineer

Elwood, IL · On-site

$77K - $110K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

The Process Engineer will provide technical support in development and execution of Capital ... Actively participate and contribute in all safety programs to continually improve the safety ...

Stepan

Process Engineer

Elwood, IL · On-site

$77K - $110K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

The Process Engineer will provide technical support in development and execution of Capital ... Actively participate and contribute in all safety programs to continually improve the safety ...

Stepan

Process Engineer

Elwood, IL · On-site

$77K - $110K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

The Process Engineer will provide technical support in development and execution of Capital ... Actively participate and contribute in all safety programs to continually improve the safety ...

Clayens US LLC

Process Engineer

Crystal Lake, IL · On-site

$90K - $110K/yr

Ensure manufacturing processes, equipment, and products comply with safety standards and legal regulations. * Provide leadership to a project team as assigned, mentor/lead other engineers and ...

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Showing results 41-60

All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Chicago, IL

Process Safety Engineer information

See Chicago, IL salary details

$39.7K

$116.6K

$161.7K

How much do process safety engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process safety engineer in Chicago, IL is $116,580.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,000.00 and $132,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Chicago, IL?

The most popular types of Process Safety Engineer jobs in Chicago, IL are:

What are popular job titles related to Process Safety Engineer jobs in Chicago, IL?

For Process Safety Engineer jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Chicago, IL look for?

The top searched job categories for Process Safety Engineer jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Process Safety Engineer jobs?

Cities near Chicago, IL with the most Process Safety Engineer job openings:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 100% Full Time. Highlights an 94% In-person, and 6% Remote job distribution, with an average salary of $116,580 per year, or $56 per hour.

Safety Manager - Manufacturing

Innophos

Chicago Heights, IL • On-site

$110K - $163K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 17 days ago

Job description

Key Responsibilities:
  • Policy Development: Design, implement, and maintain comprehensive health and safety policies and procedures that comply with company, local, state, and federal regulations.
  • Training & Development: Develop and execute training programs for managers and employees, focusing on workplace safety practices, fire prevention, and safe handling of chemicals and hazardous materials.
  • Regulatory Compliance: Ensure the site adheres to all OSHA regulations, including meticulous recordkeeping and safety audits.
  • Safety Leadership: Lead weekly safety meetings and coordinate Environmental, Health, and Safety (EHS) training and communication initiatives.
  • Risk Assessment: Conduct regular inspections to identify potential EHS risks, recommend corrective actions, and follow up on the implementation of these measures.
  • Incident Investigation: Spearhead Root Cause Analysis (RCA) for incidents, injuries, and near misses, driving actionable improvements to prevent future occurrences.
  • Environmental Initiatives: Collaborate with the Corporate Environmental Department to facilitate robust environmental programs.
  • Incident Reporting: Manage the reporting and follow-up of workplace incidents in coordination with relevant agencies.
  • Workers' Compensation: Oversee site Workers Compensation claims to ensure timely and effective management.
  • Process Safety Management (PSM): Champion the application of PSM practices, including Employee Participation, Mechanical Integrity, and Pre-Startup Safety Review.
  • Job Analysis: Perform routine job skills analysis and task assessments to enhance safety measures.
  • Safety Culture: Demonstrate and promote management's commitment to safety at all levels of the organization.
  • Team Leadership: Manage and mentor one safety professional, fostering their growth and development.

Qualifications:
  • Education: Bachelor's degree in Health and Safety, Engineering, or a related technical discipline is preferred.
  • Experience: A minimum of 10 years in a health and safety role within a manufacturing environment, ideally in the chemical or food industry.

Knowledge, Skills, and Abilities:
  • Certifications: Certified Safety Professional (CSP) designation is preferred.
  • Communication Skills: Exceptional interpersonal and communication skills, both written and oral, with the ability to effectively train and engage others.
  • Regulatory Knowledge: In-depth understanding of OSHA regulations and industrial chemical processes.

Physical Requirements:
  • Work is generally performed within an office environment, with standard office equipment available
  • Frequent plant field visits that require protective clothing & personal devices: Safety shoes, hard hat, safety glasses, earplugs, mask, goggles, insulated gloves, safety vest, harness, hair net, slicker suit, respiratory protection

Benefits
  • Medical, Dental and Vision benefits which start the 1st of the month after hire
  • Annual incentive bonus eligibility based on individual and company performance
  • Tax advantaged health savings and spending accounts
  • 401k eligibility and company match up to 5% with immediate vesting
  • Time off: vacation, holidays/floating holidays, personal and sick days
  • Company provided Life and Disability Insurance
  • Paid Parental Leave
  • Fitness Membership Reimbursement Program
  • Educational assistance program

The benefits set forth in this posting reflect Innophos' current benefits for similarly situated employees, are subject in all respects to the terms and conditions of the applicable program policies and may be modified or discontinued by Innophos in the future (subject to applicable law).
$110,000 - $163,000 a year
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications against job descriptions, analyzing resumes, or assessing responses (including recording, transcribing, and summarizing our interviews). These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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About Innophos

Sourced by ZipRecruiter

Industry

Food and drink manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Cranbury, NJ, US

Year founded

2006

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