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Process Safety Engineer Jobs in Alabama (NOW HIRING)

Experience : 5+ years of relevant safety engineering, systems engineering, aviation, defense ... and contractor safety processes for technical competence, completeness, and accuracy. The ...

Experience : 5+ years of relevant safety engineering, systems engineering, aviation, defense ... and contractor safety processes for technical competence, completeness, and accuracy. The ...

Evaluate contractor system safety products, plans, analyses, and processes for technical competence ... Prepare and present safety, engineering, risk, and programmatic briefings to leadership and ...

Experience : 5+ years of relevant safety engineering, systems engineering, aviation, defense ... and contractor safety processes for technical competence, completeness, and accuracy. The ...

The Safety Engineer will support the planning, coordination, and execution of comprehensive system ... Evaluate contractor system safety products, plans, analyses, and processes for technical competence ...

The Safety Engineer will support system safety efforts across development, testing, qualification ... The candidate should be able to evaluate contractor safety products, plans, and processes for ...

This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will ... Knowledge of Army Safety Board processes and preparation * Experience conducting hazard analyses ...

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Showing results 1-20

Process Safety Engineer information

See Alabama salary details

$34.9K

$102.6K

$142.3K

How much do process safety engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for process safety engineer in Alabama is $102,575.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,700.00 and $116,900.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Alabama? The most popular types of Process Safety Engineer jobs in Alabama are:
What are popular job titles related to Process Safety Engineer jobs in Alabama? For Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:
Infographic showing various Process Safety Engineer job openings in Alabama as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $102,575 per year, or $49.3 per hour.
Process Safety Engineer (59077)

Process Safety Engineer (59077)

LSB INDUSTRIES

Cherokee, AL • On-site

Other

Posted 28 days ago


Job description

About LSB

LSB is committed to playing a leadership role in the production of low and no carbon products that build, feed and power the world. The LSB team is dedicated to building a culture of excellence in customer experiences as we deliver essential products across the agricultural and industrial end markets and, in the future, the energy markets. Join our team and help us develop innovative solutions that will improve the quality of life for current and future generations. Learn more about LSB at www.lsbindustries.com.

Why Cherokee, AL?

Cherokee, Alabama, in Colbert County, blends Southern charm with natural beauty, making it an idyllic place to live and work. Enjoy scenic drives through rolling hills and the nearby Tennessee River. Outdoor enthusiasts can fish, hike, and boat in the area. The town offers a warm, welcoming atmosphere with a focus on community and hospitality. Affordable living, excellent schools, and a strong community ensure a high quality of life. Conveniently located near Muscle Shoals and Florence, Cherokee combines small-town peace with access to metropolitan amenities. Discover career opportunities and a relaxed lifestyle in Cherokee, AL. Discover your potential with LSB Industries!

The Process Safety Engineer has a passion for process safety (OSHA 29CFR 1910.119) and provides leadership and direct support to ensure the Process Safety Management (PSM) program and execution effectively addresses risk and meets compliance requirements. The PSM Engineer develops and works from a comprehensive plan, achieving results through relationships, technical ability, assessing progress through metrics, while driving accountability and a sense of urgency throughout the organization. The PSM Engineer develops and aligns facility’s programs to LSB’s policies, facilitates ownership at all levels in the plant with a strategic focus on operators, maintenance, and engineering personnel as the customers. Critical thinking is used by the successful candidate to provide innovative solutions and flexibility in support of production.

Primary Responsibilities:

  • Achieve a detailed understanding of PSM risks and controls at the facility including program health and compliance status.
  • Assist and align with the Safety & Process Safety leader and facility leadership in the development of short and long-term PSM objectives, targets, strategies, and measures that prioritize and mitigate risk.
  • Execute against a developed annual H&S and PSM plan using a systematic approach with effective and transparent measures. 
  • Maintain detailed connection to the operating units, maintenance activities, and project engineering such that risks and projects are understood.  Build knowledge and expertise in plant systems to drive progress, change, repairs, and solutions to day-to-day problems and challenges. Remove barriers to progress.
  • Maintain and improve required OSHA PSM programs for the Cherokee, AL site ensuring that the site meets or exceed regulatory requirements as a PSM chemical facility. 
  • Maintain and utilize industry leading PSM metrics including but not limited to API-754 events, Safety System activations, Management of Change (MOC) and PHA Recommendations tracking, ensuring visibility to drive performance
  • Coordinate with engineers, maintenance and leadership team on the collection and management of site Process Safety Information, ensuring easy access for use and inspections.
  • Support site Process Hazards Analysis (PHA), work toward becoming a certified PHA leader if not already qualified. Support/drive resolution of PHA recommendations.
  • Support coordination of Layers of Protection Analysis (LOPA), support/drive resolution of LOPA recommendations.
  • Work collaboratively with LSB Corporate EHS/PSM team and other LSB sites to develop the overall capability, driving for best practice and consistency.
  • Maintain a scheduled cadence of employee and leadership interactions focused on Safety and PSM to increase knowledge, drive awareness and accountability, while developing employees.
  • Drive good records management to ensure the robust program, discipline and ‘inspection ready’ status. 
  • Provide facility personnel with timely technical support, guidance, and resources to maintain compliance with applicable OSHA laws, regulations, company performance standards and site procedures.
  • Work with the site reliability team to ensure required inspections are scheduled, coordinated with outages, conducted, records kept, findings understood and addressed per expert recommendations.
  • Conduct periodic system self-assessments and support PSM audits to ensure the site is prepared to demonstrate a robust and compliant program to regulatory inspectors. 
  • Coordinate with the Environmental Lead on site EPA Risk Management Plan (RMP), RMP events and PSM incidents, ensuring appropriate, timely and effective corrective actions.
  • Over time, develop expertise in Root Cause Analysis techniques including, Cause Map, Apollo, FMEA, 5-Why and/or Fault Tree analysis.
  • Engage in capital and expense project planning and execution to ensure MOC’s and Hazops are conducted for applicable projects. 
  • Serve as the Subject Matter Expert and oversee the site MOC and PSSR programs, providing direct support and expertise in the process. 
  • Provide Process Safety Input to enhance the quality of operating procedures
  • Able to express ideas effectively in both individual and group situations.
  • Able to organize and express ideas clearly and effectively in written document. 

Required:

  • Bachelor's degree in an engineering discipline, chemistry, or related field.
  • Minimum of 5 years of experience in chemical or petrochemical, manufacturing, or related field. Process Safety experience is required. 
  • Good computer skills, MS Office, and some database exposure

Preferred:

  • Formal training and experience in conducting and leading PHA’s
  • Formal training or experience in conducting LOPA’s 
  • Exposure or basic understanding of Safety Instrumented Systems (SIS), SIF’s and SIL’s
  • Certified Safety Professional or Associate Safety Professional 
  • Skilled in RCA methodology.
  • Exposure and skill in PHA software.

Physical Requirements:

Successfully pass annual physical examinations, hearing screening, pulmonary functions studies and respirator fit tests as required by site and role. Able to climb at least 3 flights of stairs without a break. Able to routinely push, pull, carry, and lift twenty-five (25) pounds a distance of up to 200 feet while performing norm unit operations. Able to climb vertical ladders, including caged ladders, and to work at heights in excess of 100 feet. Ability to respond in high stress situations (such as unplanned plant shutdowns or evacuations) without physical impairment.

Note: Employer will not sponsor visas for position

Special Attention: This position is safety and security sensitive in nature. 

This position deals with hazardous materials and/or industrial processes that can pose a risk to employees and the general public.  This facility is required to comply with security standards under Department of Homeland Security (DHS) CFATS regulation 6 CFR Part 27.

LSB Chemical L.L.C. is an equal opportunity employer. In accordance with anti-discrimination law, it is the purpose of this policy to effectuate these principles and mandates. LSB prohibits discrimination and harassment of any type and affords equal employment opportunities to employees and applicants without regard to race, color, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, disability status, genetic information, protected veteran status, or any other characteristic protected by law. LSB conforms to the spirit as well as to the letter of all applicable laws and regulations.