1

Process Safety Engineer Jobs in Alabama (NOW HIRING)

The Process Safety Engineer will be part of the process safety team and report directly to the Chemical Process Safety Manager. The selected individual will drive and support value-based strategies ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Support Safety Release processes for test events, including live-fire and flight testing ... Mentor junior safety engineers and contribute to continuous improvement of safety engineering ...

next page

Showing results 1-20

Process Safety Engineer information

See Alabama salary details

$34.9K

$102.6K

$142.3K

How much do process safety engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for process safety engineer in Alabama is $102,575.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,700.00 and $116,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Alabama?

The most popular types of Process Safety Engineer jobs in Alabama are:

What are popular job titles related to Process Safety Engineer jobs in Alabama?

For Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Alabama look for?

The top searched job categories for Process Safety Engineer jobs in Alabama are:

Infographic showing various Process Safety Engineer job openings in Alabama as of September 2026, with employment types broken down into 2% As Needed, 77% Full Time, 19% Part Time, 1% Contract, and 1% Nights. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $102,575 per year, or $49.3 per hour.

Process Safety Engineer

Pennington, AL • On-site

Koch Industries
Oil and Gas Extraction • 10K+ employees

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Koch Industries rating

8.0

Company rating: 8.0 out of 10

Based on 53 frontline employees who took The Breakroom Quiz


Job description

Your Job
Georgia-Pacific has an exciting opportunity for a talented Process Safety Engineer at our Pennington, Alabama facility.
The Process Safety Engineer will be part of the process safety team and report directly to the Chemical Process Safety Manager. The selected individual will drive and support value-based strategies, provide technical direction, and influence leadership for process safety.
Our Team
Georgia-Pacific's Naheola Mill is a manufacturing site for the company's well-known consumer products business. More than 950 employees produce a wide range of products for the consumer business, including Angel Soft® bath tissue, Sparkle® paper towels, as well as bleached paperboard used in Dixie® paper cups and plates.
The mill is the largest employer in the community and is engaged in supporting community outreach, workforce development and education. The area is a sportsman's paradise with world-class hunting for deer, turkey and other small game and is bounded on the east by the Tombigbee River which provides such recreation as freshwater fishing, boating and water skiing. Residents of this area enjoy the mild climate, the low cost of living, and is an easy drive to the many resort communities and soft white-sand beaches of the Gulf Coast.
What You Will Do
  • Provide process safety influential leadership for the site, working with the mill's Leadership Team, with specific focus on ensuring that mill process safety systems reduce risk and ensure compliance
  • Foster process safety ownership within the organization through leadership, coordination, and coaching in keeping with risk-based process safety and Principle Based Management (PBM®)
  • Lead risk assessments at the facility for anticipating, identifying and evaluating hazards as well as more formal PHAs
  • Apply the principles of Process Safety Competency to make process safety an operating discipline within all affected roles at the mill
  • Assist S&H leadership with the development of short and long-term process safety objectives, targets, strategies, and measures that prioritize and mitigate risks
  • Utilize metrics to monitor process safety compliance
  • Review and validate the following: process equipment design specifications, safeguard specifications, and operating procedures
  • Support and lead process incident investigations and develop effective corrective actions to prevent recurrence
  • Manage the mill's process safety information including P&ID's, PFD's, chemical compatibility matrix, as well as review new chemical approval requests
  • Serving as a mentor for technical and hourly employees to make process safety an everyday mission for continuous improvement in daily operations

Who You Are (Basic Qualifications)
  • Bachelor's Degree or higher in Chemical, Mechanical Engineering, Safety, related engineering or technical field
  • Experience in a process engineering, process safety, mechanical integrity, or reliability role within a PSM regulated operation
  • Experience with Process Hazard Analysis (PHA)

What Will Put You Ahead
  • Five (5) or more years of experience in a process safety role or equivalent engineering experience with responsibility for a PSM regulated asset or operation
  • Experience with Process Safety regulations, specifically 29 CFR 1910.119 and 40 CFR 68
  • Experience with Mechanical Integrity processes
  • Experience in the pulp & paper industry
  • Experience and knowledge of how manufacturing processes work and basic equipment operation within the processes

At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.
Hiring Philosophy
All Koch companies value diversity of thought, perspectives, aptitudes, experiences, and backgrounds. We are Military Ready and Second Chance employers. Learn more about our hiring philosophy here .
Who We Are
As a Koch company and a leading manufacturer of bath tissue, paper towels, paper-based packaging, cellulose, specialty fibers, building products and much more, Georgia-Pacific works to meet evolving needs of customers worldwide with quality products. In addition to the products we make, we operate one of the largest recycling businesses. Our more than 30,000 employees in over 150 locations are empowered to innovate every day -to make everyday products even better.
At Koch, employees are empowered to do what they do best to make life better. Learn how our business philosophy helps employees unleash their potential while creating value for themselves and the company.
Our Benefits
Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region. If you have questions on what benefits apply to you, please speak to your recruiter.
Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.
Equal Opportunities
Equal Opportunity Employer, including disability and protected veteran status. Except where prohibited by state law, some offers of employment are conditioned upon successfully passing a drug test. This employer uses E-Verify. Please click here for additional information. (For Illinois E-Verify information click here , aquí , or tu ).
#LI-SB

What Koch Industries employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom