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Process Safety Engineer Jobs in Alabama (NOW HIRING)

You will help maintain safety and process assurance objectives for electronic hardware; work with systems/software/hardware responsible engineers to identify and verify compliance with safety ...

... safety approval processes. * Experience managing a safety program and collaborating with ... of engineering functions to identify and mitigate risks. * Ability to obtain and maintain a Secret ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

Senior System Safety Engineer

Huntsville, AL

$103K - $140K/yr

Brief safety of the program at technical reviews and as part of the safety approval process ... Experience with System Safety Engineering, Systems Engineering, Software or Firmware Engineering ...

Senior System Safety Engineer

Huntsville, AL

$103K - $140K/yr

Brief safety of the program at technical reviews and as part of the safety approval process ... Experience with System Safety Engineering, Systems Engineering, Software or Firmware Engineering ...

Process Engineer Team Lead

Mcintosh, AL · On-site

$116K - $151K/yr

Lead continuous improvement initiatives to improve process reliability, efficiency, safety, and product quality. * Provide technical process engineering support for production units and site ...

Process Engineer Team Lead

Mcintosh, AL · On-site

$116K - $151K/yr

Lead continuous improvement initiatives to improve process reliability, efficiency, safety, and product quality. * Provide technical process engineering support for production units and site ...

Showing results 41-60

Process Safety Engineer information

See Alabama salary details

$34.9K

$102.6K

$142.3K

How much do process safety engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for process safety engineer in Alabama is $102,575.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,700.00 and $116,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Alabama?

The most popular types of Process Safety Engineer jobs in Alabama are:

What are popular job titles related to Process Safety Engineer jobs in Alabama?

For Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Alabama look for?

The top searched job categories for Process Safety Engineer jobs in Alabama are:

Infographic showing various Process Safety Engineer job openings in Alabama as of September 2026, with employment types broken down into 2% As Needed, 76% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, and 3% Remote job distribution, with an average salary of $102,575 per year, or $49.3 per hour.

Process Safety Management & Reliability Facilitator

Calvert, AL • On-site

ArcelorMittal
Motor Vehicle Manufacturing • 1 - 10 employees

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 10 days ago


ArcelorMittal rating

6.5

Company rating: 6.5 out of 10

Based on 17 frontline employees who took The Breakroom Quiz


Job description

Requisition ID:  32386 

ArcelorMittal Calvert uses the most innovative technology to create the steel that tomorrow’s world will be made of. As part of a global organization, every day over 190,000 of our talented people, located in over 60 countries, push the boundaries of digitalization and use advanced technology to create a world that is stronger, faster, and smarter. Our strength comes from having a rich tapestry of high-performance, multi-cultural teams, each of them working together effectively to achieve the same organizational goals. ArcelorMittal Calvert promotes an innovative, diverse team experience, while supporting our team members in advancing their careers.

Located in Calvert, 35 miles north of Mobile, Alabama, our state-of-the-art steel processing facility has the capacity to process 5.3 million tons of high-value steel grades in the North America market. We are constantly striving to work safer and smarter, and to make our products stronger, lighter, and more sustainable so we can meet the ever-changing needs of our customers, our communities, and the wider world.

Health and Safety is our most important core value. We are convinced a strong health and safety performance leads to improved operational performance. Our focus on this value not only keeps people safe, but leads to a healthier, more sustainable business. We are pleased to share ArcelorMittal Calvert's recent site safety achievements:

  • Our facility maintains ISO 45001 certification, demonstrating our commitment to meeting the highest standards in occupational health and safety management.
  • In 2024, we achieved a Total Recordable Incident Rate 75% lower than the industry average for steel manufacturing.
  • We celebrated a significant milestone in 2024, reaching 8 million hours worked without a lost-time incident.

ArcelorMittal Calvert recently expanded with the addition of a brand-new, cutting-edge Steelmaking facility in Calvert, AL. We invite you to apply to join us and become a part of forging the future of steel in Alabama for generations to come. 

DO YOU HAVE WHAT IT TAKES?

The ideal candidate will be a results-oriented leader dedicated to driving continuous improvement, reliability, and risk management activities to effectively support ArcelorMittal Calvert's business objectives. The Operational Excellence Facilitator will lead and facilitate structured operational excellence initiatives to improve safety, reliability, quality, productivity, and overall business performance.

The Basics

  • Bachelor's degree in Engineering, Industrial Technology, Operations Management, Reliability Engineering, or a related technical field required
  • Seven (7) or more years of experience in manufacturing, metals, petrochemical, chemical, mining, refining, pulp and paper, or similar industrial environments
  • Strong knowledge of reliability engineering principles, asset management practices, process safety management systems, and continuous improvement methodologies
  • Experience facilitating Reliability Centered Maintenance (RCM), Root Cause Analysis (RCA), Hazard and Operability Studies (HAZOP), Layer of Protection Analysis (LOPA), and Management of Change (MOC) reviews
  • Strong facilitation, communication, presentation, analytical, and problem-solving skills

The Extras

  • Advanced degree in Engineering, Business, Operations Management, or related field preferred
  • Lean Six Sigma certification (Green Belt, Black Belt, or equivalent)
  • Knowledge of OSHA Process Safety Management regulations and risk management best practices
  • Experience using reliability, risk assessment, and continuous improvement software tools
  • Professional certifications related to reliability, maintenance, process safety, or operational excellence

TRAITS TO BE SUCCESSFUL

  • Strong decision-making, analytical, and problem-solving skills
  • Demonstrated ability to effectively make decisions using analytical and problem-solving skills
  • Demonstrated ability to collaborate cross-functionally, build partnerships, and seek "win-win" solutions to meet business objectives
  • Strong facilitation and meeting leadership skills
  • Ability to influence without direct authority
  • Strong organizational and project management capabilities
  • Effective verbal and written communication skills
  • Ability to coach, mentor, and develop individuals and teams
  • Strong attention to detail and commitment to operational discipline
  • Results-driven mindset with a passion for continuous improvement

WHAT YOU'LL BE DOING

  • Provides support for operational excellence, reliability improvement, process safety, and risk management initiatives across the site
  • Responsible for facilitating RCM, RCA, HAZOP, LOPA, MOC, and continuous improvement activities
  • Lead cross-functional teams in identifying operational risks, eliminating losses, and implementing sustainable improvements
  • Facilitate Process Hazard Analyses (PHAs), HAZOP studies, What-If Reviews, and Layer of Protection Analyses
  • Lead Root Cause Analysis investigations for equipment failures, process upsets, quality events, and safety incidents
  • Facilitate Reliability Centered Maintenance studies and support asset criticality assessments
  • Track and communicate corrective actions, lessons learned, and improvement opportunities
  • Develop and monitor operational excellence metrics, dashboards, and key performance indicators
  • Provide coaching and training on reliability, risk management, and continuous improvement methodologies
  • Present findings, recommendations, and progress updates to site leadership and stakeholders
  • Demonstrate the company values of Safety, Teamwork, Accountability, Relationships, and Sustainability
  • Fulfill the commitment to ensure a safe and healthy work environment
  • Fulfill the responsibilities required to achieve the Quality Commitment
  • Demonstrate commitment to teamwork by fostering an environment that embodies trust and respect
  • Ensure working knowledge of competencies as defined in ISO 14001 (current version), IATF 16949 (current version), and ISO 17025 (current version)

YOUR WORKING ENVIRONMENT

  • Office setting
  • Mill setting – heavy industrial environment
  • Days, Monday through Friday, with extended hours as required due to periods of peak workloads, incident response, workshop facilitation, turnaround activities, or weekend coverage

Please note: The Job Profile is only a summary of the typical functions of the job, not an exhaustive or comprehensive list of all possible job responsibilities, tasks, and duties.

BENEFITS TO MAKE YOUR WORLD BETTER

ArcelorMittal Calvert focuses on hiring the best candidates, so we strive to provide the best benefits and perks to make your world easier.

Health & Wellness - You can choose between a high-deductible health insurance plan with a Health Savings Account (HSA) or a traditional PPO plan with a Flex Spending Account (FSA) option.  We provide excellent dental and vision coverage and an employee assistance program (EAP).

Financial Protection - We provide life insurance, short- and long-term disability plans, AD&D insurance, and 401k with an employer match of 6%.

Compensation - We offer competitive pay with quarterly bonuses as well as a comprehensive relocation package.

Workplace Flexibility - Paid vacation, starting at 13 days per year, increasing with tenure. Additionally, we provide 10 paid holidays, bereavement leave, and parental leave. ArcelorMittal Calvert believes in a positive work-life balance and offers hybrid work opportunities, flexible work hours, and alternative schedules, depending on the position.

Career & Personal Development – We offer a tuition reimbursement program and provide in-house training on professional topics, technical skills, and leadership competencies.

Culture – Our culture is built on a foundation of its core values, which include safety, teamwork, accountability, relationships, and sustainability. We emphasize collaboration and recognize every individual's unique contribution, encouraging a diverse and inclusive workforce where all team members can grow and develop.

Way of Life – On-site 24/7 convenience mini markets are located throughout the site.  ArcelorMittal Calvert has a strong commitment to community involvement. Team members can contribute and get involved in giving back to their communities.

If you need an accommodation to complete any part of the application process due to a disability or medical condition, you may call 251-289-3000 or email AMCalvert.ApplicantTracking@arcelormittal.com to communicate your accommodation request.  Do not email your application materials to this email address.  Application materials sent to this email address will not be considered.
ArcelorMittal Calvert is an EEO Employer: Race, Color, National Origin, Religion, Sex, Sexual Orientation, Gender Identity, Disability, Age, Vet, and Other Protected Group Status. 


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