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Process Safety Engineer Jobs in Alabama (NOW HIRING)

What You'll Bring Required * BS in engineering (chemical, mechanical, petroleum) or related ... process safety programs. * Proven success leading and implementing business growth strategies ...

What You'll Bring Required * BS in engineering (chemical, mechanical, petroleum) or related ... process safety programs. * Proven success leading and implementing business growth strategies ...

You will help maintain safety and process assurance objectives for electronic hardware; work with systems/software/hardware responsible engineers to identify and verify compliance with safety ...

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Process Safety Engineer information

See Alabama salary details

$34.9K

$102.6K

$142.3K

How much do process safety engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for process safety engineer in Alabama is $102,575.00, according to ZipRecruiter salary data. Most workers in this role earn between $89,700.00 and $116,900.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Alabama? The most popular types of Process Safety Engineer jobs in Alabama are:
What are popular job titles related to Process Safety Engineer jobs in Alabama? For Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Alabama look for? The top searched job categories for Process Safety Engineer jobs in Alabama are:
Infographic showing various Process Safety Engineer job openings in Alabama as of June 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $102,575 per year, or $49.3 per hour.
System Safety Engineer - Launched Effects

System Safety Engineer - Launched Effects

COLSA Corporation

Huntsville, AL • On-site

Full-time

Posted 11 days ago


Job description

COLSA Corporation is seeking a Safety Engineer to support the Launched Effects Product Office. This position will provide system safety, risk management, and technical engineering support for cutting-edge Launched Effects systems that enhance lethality, survivability, and situational awareness for soldiers.

The Safety Engineer will support the planning, coordination, and execution of comprehensive system safety activities across Army Uncrewed Launched Effects platforms. The candidate will support safety engineering efforts throughout the product life cycle, including prototyping, development, testing, qualification, production, fielding, product improvement, and sustainment.

This role includes performing risk management tasks, risk analyses, hazard identification and classification, hazard tracking, and evaluation of mitigation and corrective actions as part of the overall engineering and acquisition effort. The candidate will help ensure system safety is considered during all phases of Defense Acquisition and will support the successful delivery of high-reliability systems in a fast-paced, innovative product office environment.

The Safety Engineer will collaborate with project engineers, systems engineers, quality assurance personnel, government offices, contractors, vendors, and other stakeholders to support safe, effective, and efficient delivery of Launched Effects capabilities to the warfighter. The candidate will provide technical support and leadership on safety-related matters and will evaluate safety documentation, risk products, system safety analyses, and contractor safety processes for technical competence, completeness, and accuracy.

The successful candidate will demonstrate strong engineering judgment, technical problem solving ability, attention to detail, and the ability to work effectively across multidisciplinary teams. The candidate should be able to assess complex systems involving Launched Effects Uncrewed Aircraft Systems, develop safety recommendations, support acquisition planning, and prepare technical and programmatic documentation and briefings for leadership and stakeholders.

Responsibilities

  • Support system safety, risk management, and technical engineering activities within the Launched Effects Product Office.
  • Plan, coordinate, and execute comprehensive system safety activities for Launched Effects products.
  • Support safety engineering efforts for Army Uncrewed Launched Effects platforms across the full product life cycle.
  • Perform risk management tasks, risk analyses, hazard identification and classification, and hazard tracking.
  • Evaluate mitigation and corrective actions to determine their effectiveness in maintaining safe systems and platforms.
  • Serve as a technical advisor on safety-related matters for Launched Effects systems.
  • Ensure system safety is considered throughout prototyping, development, testing, qualification, production, fielding, product improvement, and sustainment activities.
  • Support Defense Acquisition activities and provide safety input to program planning, technical reviews, and acquisition documentation.
  • Support monitoring of cost, schedule, and performance for safety and technical activities within the product office.
  • Coordinate with project engineers, systems engineers, quality assurance personnel, government offices, contractors, vendors, and other stakeholders.
  • Evaluate contractor system safety products, plans, analyses, and processes for technical competence, completeness, and accuracy.
  • Provide recommended changes to contractor documentation based on technical evaluations.
  • Perform research, analysis, and staff coordination in support of risk documentation. 
  • Prepare, update, review, or assist with System Safety Risk Assessments, Risk Determinations, and related risk acceptance documentation.
  • Prepare, update, review, or assist with hardware and software safety analyses.
  • Support development and review of Functional Hazard Analyses, Fault Tree Analyses, System Safety Program Plans, System Safety Management Plans, and System Safety Assessment Reports.
  • Prepare, review, or provide input to software safety technical data packages in support of materiel release and fielding efforts.
  • Develop, review, or evaluate safety requirements for incorporation into new and existing system development or improvement efforts.
  • Identify safety risks, issues, and opportunities and recommend practical mitigation strategies.
  • Prepare and present safety, engineering, risk, and programmatic briefings to leadership and stakeholders.
  • Work independently and collaboratively in a dynamic, fast-paced government product office environment.

At COLSA, people are our most valuable resource and centered at our core value. We invite you to unite your talents with opportunity and be a part of our "Family of Professionals!" Learn about our employee-centric culture and benefits here: https://www.colsa.com/culture_benefits