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Senior Process Safety Engineer Jobs in Alabama (NOW HIRING)

Terry Young & Associates

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Senior Process Engineer - Manufacturing

Huntsville, AL · On-site

$130K - $145K/yr

Sr Process Engineer - Manufacturing, Building Products Plant located 70 miles West of Huntsville - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

Tarkett

Senior Process Engineer

Florence, AL

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Tarkett

Senior Process Engineer

Florence, AL · On-site

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Tarkett

Senior Process Engineer

Huntsville, AL · On-site

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Tarkett

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Hunt

Sr. Process Engineer

Tuscaloosa, AL · On-site

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... Identify minor and major refinery changes that are needed to improve the safety, reliability ...

Hargrove

Senior Process Engineer

Mobile, AL · On-site

$140 - $190/hr

## Senior Process EngineerApplylocations: Mobile, ALtime type: Full timeposted on: Posted Todayjob ... Promoting the culture of working safely and applying safety related concepts into process design.

Hunt

Sr. Process Engineer

Tuscaloosa, AL · On-site

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... Identify minor and major refinery changes that are needed to improve the safety, reliability ...

System Safety

System Safety Engineer

Huntsville, AL · On-site

$108 - $195/hr

This System Safety Engineer will support between 1 and 3 efforts simultaneously, which they will ... Knowledge of Army Safety Board processes and preparation * Experience conducting hazard analyses ...

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Senior Process Safety Engineer information

See Alabama salary details

$68K

$109.8K

$154.5K

How much do senior process safety engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for senior process safety engineer in Alabama is $109,778.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $121,900.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Alabama?

The most popular types of Process Safety Engineer jobs in Alabama are:

What are popular job titles related to Senior Process Safety Engineer jobs in Alabama?

For Senior Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Alabama look for?

The top searched job categories for Senior Process Safety Engineer jobs in Alabama are:

What cities in Alabama are hiring for Senior Process Safety Engineer jobs?

Cities in Alabama with the most Senior Process Safety Engineer job openings:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $109,778 per year, or $52.8 per hour.

Process Safety Engineer

Koch Industries

Pennington, AL

Full-time

Posted yesterday

New

Koch Industries rating

8.0

Company rating: 8.0 out of 10

Based on 53 frontline employees who took The Breakroom Quiz

137th of 544 rated manufacturers

Job description

Location(s)
Pennington, Alabama
Company
Georgia-Pacific
Career Field
Engineering
Job Number
193156

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