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Senior Process Safety Engineer Jobs in Alabama (NOW HIRING)

Koch Industries

Process Safety Engineer

Pennington, AL · On-site

The Process Safety Engineer will be part of the process safety team and report directly to the Chemical Process Safety Manager. The selected individual will drive and support value-based strategies ...

New

Terry Young & Associates

Be Seen First

Senior Process Engineer - Manufacturing

Huntsville, AL · On-site

$130K - $145K/yr

Sr Process Engineer - Manufacturing, Building Products Plant located 70 miles West of Huntsville - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

Tarkett

Senior Process Engineer

Florence, AL · On-site

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Tarkett

Senior Process Engineer

Florence, AL · On-site

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Tarkett

Senior Process Engineer

Huntsville, AL · On-site

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Tarkett

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Hargrove

Senior Process Engineer

Mobile, AL · On-site

$140 - $190/hr

## Senior Process EngineerApplylocations: Mobile, ALtime type: Full timeposted on: Posted Todayjob ... Promoting the culture of working safely and applying safety related concepts into process design.

Hunt

Sr. Process Engineer

Tuscaloosa, AL · On-site

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... Identify minor and major refinery changes that are needed to improve the safety, reliability ...

Hunt

Sr. Process Engineer

Tuscaloosa, AL

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... Identify minor and major refinery changes that are needed to improve the safety, reliability ...

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Senior Process Safety Engineer information

See Alabama salary details

$68K

$109.8K

$154.5K

How much do senior process safety engineer jobs pay per year?

As of Aug 24, 2026, the average yearly pay for senior process safety engineer in Alabama is $109,778.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $121,900.00 per year, depending on experience, location, and employer.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What are the most commonly searched types of Process Safety Engineer jobs in Alabama?

The most popular types of Process Safety Engineer jobs in Alabama are:

What are popular job titles related to Senior Process Safety Engineer jobs in Alabama?

For Senior Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Senior Process Safety Engineer jobs in Alabama look for?

The top searched job categories for Senior Process Safety Engineer jobs in Alabama are:

What cities in Alabama are hiring for Senior Process Safety Engineer jobs?

Cities in Alabama with the most Senior Process Safety Engineer job openings:

Senior Process Safety Engineer jobs near you
Infographic showing various Senior Process Safety Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $109,778 per year, or $52.8 per hour.

Process Safety Engineer

Koch Industries

Pennington, AL • On-site

Full-time

Posted 2 days ago

New

Koch Industries rating

8.0

Company rating: 8.0 out of 10

Based on 53 frontline employees who took The Breakroom Quiz

137th of 544 rated manufacturers

Job description

Your Job
Georgia-Pacific has an exciting opportunity for a talented Process Safety Engineer at our Pennington, Alabama facility.
The Process Safety Engineer will be part of the process safety team and report directly to the Chemical Process Safety Manager. The selected individual will drive and support value-based strategies, provide technical direction, and influence leadership for process safety.
Our Team
Georgia-Pacific's Naheola Mill is a manufacturing site for the company's well-known consumer products business. More than 950 employees produce a wide range of products for the consumer business, including Angel Soft® bath tissue, Sparkle® paper towels, as well as bleached paperboard used in Dixie® paper cups and plates.
The mill is the largest employer in the community and is engaged in supporting community outreach, workforce development and education. The area is a sportsman's paradise with world-class hunting for deer, turkey and other small game and is bounded on the east by the Tombigbee River which provides such recreation as freshwater fishing, boating and water skiing. Residents of this area enjoy the mild climate, the low cost of living, and is an easy drive to the many resort communities and soft white-sand beaches of the Gulf Coast.
What You Will Do
  • Provide process safety influential leadership for the site, working with the mill's Leadership Team, with specific focus on ensuring that mill process safety systems reduce risk and ensure compliance
  • Foster process safety ownership within the organization through leadership, coordination, and coaching in keeping with risk-based process safety and Principle Based Management (PBM®)
  • Lead risk assessments at the facility for anticipating, identifying and evaluating hazards as well as more formal PHAs
  • Apply the principles of Process Safety Competency to make process safety an operating discipline within all affected roles at the mill
  • Assist S&H leadership with the development of short and long-term process safety objectives, targets, strategies, and measures that prioritize and mitigate risks
  • Utilize metrics to monitor process safety compliance
  • Review and validate the following: process equipment design specifications, safeguard specifications, and operating procedures
  • Support and lead process incident investigations and develop effective corrective actions to prevent recurrence
  • Manage the mill's process safety information including P&ID's, PFD's, chemical compatibility matrix, as well as review new chemical approval requests
  • Serving as a mentor for technical and hourly employees to make process safety an everyday mission for continuous improvement in daily operations

Who You Are (Basic Qualifications)
  • Bachelor's Degree or higher in Chemical, Mechanical Engineering, Safety, related engineering or technical field
  • Three (3) or more years of experience in a process engineering, process safety, mechanical integrity, or reliability role within a PSM regulated operation
  • Experience with Process Safety regulations, specifically 29 CFR 1910.119 and 40 CFR 68
  • Experience with Process Hazard Analysis (PHA)

What Will Put You Ahead
  • Five (5) or more years of experience in a process safety role or equivalent engineering experience with responsibility for a PSM regulated asset or operation
  • Experience with Mechanical Integrity processes
  • Experience in the pulp & paper industry
  • Experience and knowledge of how manufacturing processes work and basic equipment operation within the processes

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