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Senior Process Safety Engineer Jobs in Alabama (NOW HIRING)

Senior Process Engineer

Florence, AL

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Senior Process Engineer

Florence, AL · On-site

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Senior Process Engineer

Florence, AL

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... A commitment that Safety is #1 * Competitive benefits, pay, and retirement plan options! * Career ...

Senior Process Engineer

Bessemer, AL

$92K - $120K/yr

US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team ... Process improvement through collection and analysis of manufacturing process data to improve safety ...

Senior Process Engineer

Bessemer, AL · On-site

$94K - $121K/yr

US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team ... Process improvement through collection and analysis of manufacturing process data to improve safety ...

Senior Process Engineer

Bessemer, AL

$94K - $121K/yr

US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team ... Process improvement through collection and analysis of manufacturing process data to improve safety ...

Evaluate contractor system safety products, plans, analyses, and processes for technical competence ... Prepare and present safety, engineering, risk, and programmatic briefings to leadership and ...

Working knowledge of systems engineering principles and processes * Verification experience or ... System Safety Engineering experience conducting comprehensive system safety analyses IAW MIL-STD ...

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Showing results 1-20

Senior Process Safety Engineer information

See Alabama salary details

$68K

$109.8K

$154.5K

How much do senior process safety engineer jobs pay per year?

As of Jul 27, 2026, the average yearly pay for senior process safety engineer in Alabama is $109,778.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $121,900.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or pharmaceutical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

Senior Process Safety Engineers can earn salaries exceeding $150,000 annually, especially with extensive experience, advanced certifications, and working in high-risk industries such as oil and gas or chemical manufacturing. Top earners in this field may reach salaries over $180,000 or more, depending on location and employer size.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often includes bonuses, profit sharing, and other incentives for senior-level professionals managing complex safety systems and compliance.

What engineers make $200,000 a year?

Senior Process Safety Engineers can earn $200,000 or more annually, especially with extensive experience, specialized certifications, and working in high-demand industries like oil and gas or chemical manufacturing. Compensation varies based on location, company size, and individual expertise, often including bonuses and benefits.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are the most commonly searched types of Process Safety Engineer jobs in Alabama? The most popular types of Process Safety Engineer jobs in Alabama are:
What are popular job titles related to Senior Process Safety Engineer jobs in Alabama? For Senior Process Safety Engineer jobs in Alabama, the most frequently searched job titles are:
What job categories do people searching Senior Process Safety Engineer jobs in Alabama look for? The top searched job categories for Senior Process Safety Engineer jobs in Alabama are:
What cities in Alabama are hiring for Senior Process Safety Engineer jobs? Cities in Alabama with the most Senior Process Safety Engineer job openings:
Infographic showing various Senior Process Safety Engineer job openings in Alabama as of July 2026, with employment types broken down into 100% Full Time. Highlights an 60% In-person, and 40% Remote job distribution, with an average salary of $109,778 per year, or $52.8 per hour.
Process Safety Engineer (59077)

Process Safety Engineer (59077)

LSB INDUSTRIES

Cherokee, AL

Other

Posted 16 days ago


Job description

About LSB

LSB is committed to playing a leadership role in the production of low and no carbon products that build, feed and power the world. The LSB team is dedicated to building a culture of excellence in customer experiences as we deliver essential products across the agricultural and industrial end markets and, in the future, the energy markets. Join our team and help us develop innovative solutions that will improve the quality of life for current and future generations. Learn more about LSB at www.lsbindustries.com.

Why Cherokee, AL?

Cherokee, Alabama, in Colbert County, blends Southern charm with natural beauty, making it an idyllic place to live and work. Enjoy scenic drives through rolling hills and the nearby Tennessee River. Outdoor enthusiasts can fish, hike, and boat in the area. The town offers a warm, welcoming atmosphere with a focus on community and hospitality. Affordable living, excellent schools, and a strong community ensure a high quality of life. Conveniently located near Muscle Shoals and Florence, Cherokee combines small-town peace with access to metropolitan amenities. Discover career opportunities and a relaxed lifestyle in Cherokee, AL. Discover your potential with LSB Industries!

The Process Safety Engineer has a passion for process safety (OSHA 29CFR 1910.119) and provides leadership and direct support to ensure the Process Safety Management (PSM) program and execution effectively addresses risk and meets compliance requirements. The PSM Engineer develops and works from a comprehensive plan, achieving results through relationships, technical ability, assessing progress through metrics, while driving accountability and a sense of urgency throughout the organization. The PSM Engineer develops and aligns facility’s programs to LSB’s policies, facilitates ownership at all levels in the plant with a strategic focus on operators, maintenance, and engineering personnel as the customers. Critical thinking is used by the successful candidate to provide innovative solutions and flexibility in support of production.

Primary Responsibilities:

  • Achieve a detailed understanding of PSM risks and controls at the facility including program health and compliance status.
  • Assist and align with the Safety & Process Safety leader and facility leadership in the development of short and long-term PSM objectives, targets, strategies, and measures that prioritize and mitigate risk.
  • Execute against a developed annual H&S and PSM plan using a systematic approach with effective and transparent measures. 
  • Maintain detailed connection to the operating units, maintenance activities, and project engineering such that risks and projects are understood.  Build knowledge and expertise in plant systems to drive progress, change, repairs, and solutions to day-to-day problems and challenges. Remove barriers to progress.
  • Maintain and improve required OSHA PSM programs for the Cherokee, AL site ensuring that the site meets or exceed regulatory requirements as a PSM chemical facility. 
  • Maintain and utilize industry leading PSM metrics including but not limited to API-754 events, Safety System activations, Management of Change (MOC) and PHA Recommendations tracking, ensuring visibility to drive performance
  • Coordinate with engineers, maintenance and leadership team on the collection and management of site Process Safety Information, ensuring easy access for use and inspections.
  • Support site Process Hazards Analysis (PHA), work toward becoming a certified PHA leader if not already qualified. Support/drive resolution of PHA recommendations.
  • Support coordination of Layers of Protection Analysis (LOPA), support/drive resolution of LOPA recommendations.
  • Work collaboratively with LSB Corporate EHS/PSM team and other LSB sites to develop the overall capability, driving for best practice and consistency.
  • Maintain a scheduled cadence of employee and leadership interactions focused on Safety and PSM to increase knowledge, drive awareness and accountability, while developing employees.
  • Drive good records management to ensure the robust program, discipline and ‘inspection ready’ status. 
  • Provide facility personnel with timely technical support, guidance, and resources to maintain compliance with applicable OSHA laws, regulations, company performance standards and site procedures.
  • Work with the site reliability team to ensure required inspections are scheduled, coordinated with outages, conducted, records kept, findings understood and addressed per expert recommendations.
  • Conduct periodic system self-assessments and support PSM audits to ensure the site is prepared to demonstrate a robust and compliant program to regulatory inspectors. 
  • Coordinate with the Environmental Lead on site EPA Risk Management Plan (RMP), RMP events and PSM incidents, ensuring appropriate, timely and effective corrective actions.
  • Over time, develop expertise in Root Cause Analysis techniques including, Cause Map, Apollo, FMEA, 5-Why and/or Fault Tree analysis.
  • Engage in capital and expense project planning and execution to ensure MOC’s and Hazops are conducted for applicable projects. 
  • Serve as the Subject Matter Expert and oversee the site MOC and PSSR programs, providing direct support and expertise in the process. 
  • Provide Process Safety Input to enhance the quality of operating procedures
  • Able to express ideas effectively in both individual and group situations.
  • Able to organize and express ideas clearly and effectively in written document. 

Required:

  • Bachelor's degree in an engineering discipline, chemistry, or related field.
  • Minimum of 5 years of experience in chemical or petrochemical, manufacturing, or related field. Process Safety experience is required. 
  • Good computer skills, MS Office, and some database exposure

Preferred:

  • Formal training and experience in conducting and leading PHA’s
  • Formal training or experience in conducting LOPA’s 
  • Exposure or basic understanding of Safety Instrumented Systems (SIS), SIF’s and SIL’s
  • Certified Safety Professional or Associate Safety Professional 
  • Skilled in RCA methodology.
  • Exposure and skill in PHA software.

Physical Requirements:

Successfully pass annual physical examinations, hearing screening, pulmonary functions studies and respirator fit tests as required by site and role. Able to climb at least 3 flights of stairs without a break. Able to routinely push, pull, carry, and lift twenty-five (25) pounds a distance of up to 200 feet while performing norm unit operations. Able to climb vertical ladders, including caged ladders, and to work at heights in excess of 100 feet. Ability to respond in high stress situations (such as unplanned plant shutdowns or evacuations) without physical impairment.

Note: Employer will not sponsor visas for position

Special Attention: This position is safety and security sensitive in nature. 

This position deals with hazardous materials and/or industrial processes that can pose a risk to employees and the general public.  This facility is required to comply with security standards under Department of Homeland Security (DHS) CFATS regulation 6 CFR Part 27.

LSB Chemical L.L.C. is an equal opportunity employer. In accordance with anti-discrimination law, it is the purpose of this policy to effectuate these principles and mandates. LSB prohibits discrimination and harassment of any type and affords equal employment opportunities to employees and applicants without regard to race, color, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, disability status, genetic information, protected veteran status, or any other characteristic protected by law. LSB conforms to the spirit as well as to the letter of all applicable laws and regulations.Â