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Process Simulation Jobs in Alabama (NOW HIRING)

Hikinex

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

Andritz

Execute simulation and acceptance testing for large-scale optimization projects to ensure system ... Proven ability to analyze complex process data and translate insights into effective control ...

Quanta Services

Process Engineer II

Birmingham, AL · On-site

Familiarity with process simulation and hydraulic modeling tools such as: * GT Pro * PIPE-FLO * Working knowledge of AutoCAD Plant 3D / P&ID preferred * Proficiency with Microsoft Office Suite ...

Process Alliance

Be Seen First

Design Lead Engineer

Huntsville, AL · On-site

$125K - $200K/yr

Proficiency with process simulation tools (Aspen Plus, HYSYS). * Familiarity with hydraulic sizing tools such as Pipe-Flo. * Demonstrated leadership in training and developing engineering teams ...

New

KBR, Inc.

AGMS Simulation Engineer

Redstone Arsenal, AL · On-site

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

KBR, Inc.

AGMS Simulation Engineer

Redstone Arsenal, AL · On-site

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

KBR

AGMS Simulation Engineer

Redstone Arsenal, AL

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

KBR, Inc.

ATI Simulation Engineer

Redstone Arsenal, AL · On-site

ATI Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD S&T processes, acquisition frameworks, and VV&A standards is a plus. Belong ...

KBR

AGMS Simulation Engineer

Redstone Arsenal, AL

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

KBR

ATI Simulation Engineer

Redstone Arsenal, AL

ATI Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD S&T processes, acquisition frameworks, and VV&A standards is a plus. Belong ...

Process Automation & Simulation Services, Inc.

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Process Control Consultant

Birmingham, AL · On-site

$105K - $155K/yr

Process Control Consultant (Mid-Level / Senior) About Us Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering ...

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Process Simulation information

See Alabama salary details

$35.3K

$111.8K

$172.7K

How much do process simulation jobs pay per year?

As of Jun 20, 2026, the average yearly pay for process simulation in Alabama is $111,848.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,400.00 and $132,800.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What are the most commonly searched types of Process Simulation jobs in Alabama? The most popular types of Process Simulation jobs in Alabama are:
What are popular job titles related to Process Simulation jobs in Alabama? For Process Simulation jobs in Alabama, the most frequently searched job titles are:
What job categories do people searching Process Simulation jobs in Alabama look for? The top searched job categories for Process Simulation jobs in Alabama are:
Process Simulation jobs near you
PROCESS ENGINEER for Sirch Inc.

PROCESS ENGINEER for Sirch Inc.

HIKINEX

Birmingham, AL

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted yesterday

Job description

Position Summary

The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role requires technical excellence in process design and coordination, as well as the ability to interface with clients, lead design efforts, and support field execution.

Ideal candidates will have broad industrial experience and the versatility to work across multiple sectors within a fast-paced, project-driven EPC environment.

Key Responsibilities

  • Promote a culture of safety, incorporating safety-related design principles into all process engineering work.
  • Plan, organize, and oversee process engineering activities, ensuring quality, schedule adherence, and budget performance.
  • Develop process design criteria, PFDs, P&IDs, mass and energy balances, and hydraulic calculations.
  • Specify and size process equipment, prepare data sheets, and assist with bid package development and technical bid evaluations.
  • Coordinate with clients to develop and clarify scope, design requirements, and technical expectations.
  • Interface with project management, construction, and other disciplines (mechanical, electrical, civil, controls) to ensure integrated project delivery.
  • Support estimating and proposal development, providing process scope, deliverables, and preliminary design data.
  • Review vendor documents and reconcile against process design documentation for technical alignment.
  • Perform and check engineering calculations, reports, and design studies to ensure accuracy and compliance with applicable codes and standards.
  • Participate in HAZOPs, design reviews, and constructability sessions to ensure safe, operable, and maintainable designs.
  • Provide field support during construction, startup, and commissioning, including troubleshooting and performance testing.
  • Assist with process optimization and system reliability improvements based on operational feedback.

Qualifications

  • Bachelor's degree in Chemical, Mechanical, or Process Engineering from an accredited institution (Master's preferred).
  • 5-30+ years of progressive process engineering experience on heavy industrial projects in EPC or plant environments.
  • Demonstrated experience in PFD/P&ID development, heat and material balances, equipment specification, and process simulation.
  • Strong familiarity with industry codes, standards, and safety regulations (ASME, API, NFPA, OSHA).
  • Experience in pulp & paper, chemical, manufacturing, or power facilities strongly preferred.
  • Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation).
  • Excellent communication and leadership skills with the ability to guide junior engineers and collaborate across disciplines.
  • Professional Engineer (PE) registration preferred or ability to obtain.
  • Willingness to travel for project-related activities as required.

Compensation and Benefits

  • Competitive compensation based on experience and project role.
  • Full-time employees are eligible for comprehensive benefits, including health, dental, vision, 401(k), and paid time off.
  • Contract roles available for senior professionals seeking project-based flexibility.

Why Join Us

  • Contribute to major design/build industrial projects that shape North America's infrastructure.
  • Join a team recognized for technical excellence, innovation, and construction integration.
  • Thrive in a safety-first culture that values teamwork, accountability, and career development.
Employment Type: FULL_TIME
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About Hikinex

Sourced by ZipRecruiter

Hikinex is a multi-channel integrated service provider designed to help Companies scale fast and drive more profit. We leverage diverse resources to provide Superior services at a fraction of the cost.

Industry

Strategic planning consulting services

Company size

51 - 200 Employees

Headquarters location

San Francisco, CA, US

Year founded

2016

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