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Process Simulation Jobs in Alabama (NOW HIRING)

Sirch Incorporated

Process Engineer

Birmingham, AL · On-site

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

HIKINEX

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

Hikinex

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation). * Excellent communication and leadership skills ...

Quanta Services

Process Engineer IV

Birmingham, AL

Advanced knowledge of process simulation and hydraulic modeling tools (e.g., GT Pro, PIPE-FLO). * Proficiency in AutoCAD Plant3D / P&ID and engineering design systems. * Strong understanding of ...

Quanta Services

Process Engineer II

Birmingham, AL

Familiarity with process simulation and hydraulic modeling tools (e.g., GT Pro, PIPE-FLO). * Working knowledge of AutoCAD Plant3D / P&ID is preferred. * Proficiency in Microsoft Office Suite (Word ...

Quanta Services

Process Engineer III

Birmingham, AL

Working knowledge of process simulation and hydraulic modeling tools (e.g., GT Pro, PIPE-FLO). * Proficiency in AutoCAD Plant3D/P&ID preferred. * Proficiency in Microsoft Office Suite (Word, Excel ...

KBR, Inc.

AGMS Simulation Engineer

Redstone Arsenal, AL · On-site

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

Process Automation & Simulation Services, Inc.

Be Seen First

Process Control Consultant

Birmingham, AL · On-site

$105K - $155K/yr

Process Control Consultant (Mid-Level / Senior) About Us Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering ...

New

KBR, Inc.

AGMS Simulation Engineer

Redstone Arsenal, AL · On-site

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

KBR, Inc.

ATI Simulation Engineer

Redstone Arsenal, AL · On-site

ATI Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD S&T processes, acquisition frameworks, and VV&A standards is a plus. Belong ...

KBR

AGMS Simulation Engineer

Redstone Arsenal, AL

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

KBR

AGMS Simulation Engineer

Redstone Arsenal, AL

AGMS Simulation Engineer Program Summary KBR's Defense and Technology Solutions division delivers ... Familiarity with DoD acquisition, test processes, and VV&A standards is a plus. Belong, Connect and ...

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Process Simulation information

See Alabama salary details

$35.3K

$111.8K

$172.7K

How much do process simulation jobs pay per year?

As of May 30, 2026, the average yearly pay for process simulation in Alabama is $111,848.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,400.00 and $132,800.00 per year, depending on experience, location, and employer.

What is a Process Simulation job?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What are the key skills and qualifications needed to thrive in the Process Simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What does a typical day look like for someone working in Process Simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What jobs make $3,000 a month without a degree?

In process simulation or related fields, roles such as manufacturing or industrial technicians, quality control inspectors, or entry-level automation operators can sometimes earn around $3,000 monthly without a degree, especially with relevant technical skills or certifications. Many of these jobs require on-the-job training, familiarity with simulation software, or technical aptitude rather than formal higher education.
More about Process Simulation jobs
What are the most commonly searched types of Process Simulation jobs in Alabama? The most popular types of Process Simulation jobs in Alabama are:
What are popular job titles related to Process Simulation jobs in Alabama? For Process Simulation jobs in Alabama, the most frequently searched job titles are:
What job categories do people searching Process Simulation jobs in Alabama look for? The top searched job categories for Process Simulation jobs in Alabama are:
Process Simulation jobs near you
Infographic showing various Process Simulation job openings in Alabama as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $111,848 per year, or $53.8 per hour.

Process Engineer

Sirch Incorporated

Birmingham, AL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 23 days ago

Job description

Process Engineer
Location: Birmingham, AL
Employment Type: Full-Time or Contract
Experience Level: 5 - 30+ years
Company Overview
Our client is an industry-leading EPC firm delivering design/build solutions for heavy industrial projects across North America. Their work spans pulp & paper, chemical, manufacturing, and power generation industries, with project values ranging from $10 million to $200 million. They take pride in executing every phase of our projects-engineering, procurement, and construction-with precision, safety, and integrity.
Position Summary
The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role requires technical excellence in process design and coordination, as well as the ability to interface with clients, lead design efforts, and support field execution.
Ideal candidates will have broad industrial experience and the versatility to work across multiple sectors within a fast-paced, project-driven EPC environment.
Key Responsibilities
  • Promote a culture of safety, incorporating safety-related design principles into all process engineering work.
  • Plan, organize, and oversee process engineering activities, ensuring quality, schedule adherence, and budget performance.
  • Develop process design criteria, PFDs, P&IDs, mass and energy balances, and hydraulic calculations.
  • Specify and size process equipment, prepare data sheets, and assist with bid package development and technical bid evaluations.
  • Coordinate with clients to develop and clarify scope, design requirements, and technical expectations.
  • Interface with project management, construction, and other disciplines (mechanical, electrical, civil, controls) to ensure integrated project delivery.
  • Support estimating and proposal development, providing process scope, deliverables, and preliminary design data.
  • Review vendor documents and reconcile against process design documentation for technical alignment.
  • Perform and check engineering calculations, reports, and design studies to ensure accuracy and compliance with applicable codes and standards.
  • Participate in HAZOPs, design reviews, and constructability sessions to ensure safe, operable, and maintainable designs.
  • Provide field support during construction, startup, and commissioning, including troubleshooting and performance testing.
  • Assist with process optimization and system reliability improvements based on operational feedback.

Qualifications
  • Bachelor's degree in Chemical, Mechanical, or Process Engineering from an accredited institution (Master's preferred).
  • 5-30+ years of progressive process engineering experience on heavy industrial projects in EPC or plant environments.
  • Demonstrated experience in PFD/P&ID development, heat and material balances, equipment specification, and process simulation.
  • Strong familiarity with industry codes, standards, and safety regulations (ASME, API, NFPA, OSHA).
  • Experience in pulp & paper, chemical, manufacturing, or power facilities strongly preferred.
  • Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation).
  • Excellent communication and leadership skills with the ability to guide junior engineers and collaborate across disciplines.
  • Professional Engineer (PE) registration preferred or ability to obtain.
  • Willingness to travel for project-related activities as required.

Compensation and Benefits
  • Competitive compensation based on experience and project role.
  • Full-time employees are eligible for comprehensive benefits, including health, dental, vision, 401(k), and paid time off.
  • Contract roles available for senior professionals seeking project-based flexibility.

Why Join
  • Contribute to major design/build industrial projects that shape North America's infrastructure.
  • Join a team recognized for technical excellence, innovation, and construction integration.
  • Thrive in a safety-first culture that values teamwork, accountability, and career development.

Apply