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Process Simulation Jobs in Alabama (NOW HIRING)

Modeling & Simulation Analyst Program Summary KBR's Missile, Aviation, and Ground Systems (MAGS ... or signal processing. * Ability to absorb extensive technical detail and logically formulate ...

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Process Simulation information

See Alabama salary details

$35.3K

$111.8K

$172.7K

How much do process simulation jobs pay per year?

As of Sep 11, 2026, the average yearly pay for process simulation in Alabama is $111,848.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,400.00 and $132,800.00 per year, depending on experience, location, and employer.

What is a process simulation?

A Process Simulation job involves using software tools to model, analyze, and optimize industrial processes in industries like chemical, manufacturing, and energy. Engineers in this role create virtual models to test different scenarios, improve efficiency, reduce costs, and ensure safety. They work with simulation software such as Aspen Plus, HYSYS, or MATLAB to predict system performance before physical implementation. This helps companies make data-driven decisions and improve overall process reliability.

What does a typical day look like for someone working in process simulation?

A typical day in Process Simulation often involves developing, testing, and refining process models to optimize manufacturing or chemical processes. You’ll collaborate with engineers, plant operators, and project managers to gather data, validate simulations, and ensure alignment with production goals. Regular responsibilities may include running simulations on specialized software, analyzing results, and presenting findings and recommendations to stakeholders. The role tends to balance independent analytical tasks with team-oriented problem-solving, providing both technical challenges and opportunities for cross-functional communication.

What are the key skills and qualifications needed to thrive in the process simulation position, and why are they important?

To thrive in Process Simulation, a strong background in chemical engineering, process modeling, and analytical thinking is essential, often supported by a degree in engineering or a related field. Expertise with simulation software such as Aspen HYSYS, CHEMCAD, or MATLAB, and familiarity with process control systems, are highly valued, along with relevant certifications. Effective communication, problem-solving, and collaboration skills help professionals convey complex concepts and work efficiently with multidisciplinary teams. These qualifications are crucial for creating accurate process models, optimizing operations, and supporting evidence-based decision-making in industrial environments.

What are the most commonly searched types of Process Simulation jobs in Alabama?

The most popular types of Process Simulation jobs in Alabama are:

Infographic showing various Process Simulation job openings in Alabama as of September 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $111,848 per year, or $53.8 per hour.

HWIL Simulation Software Engineer

Huntsville, AL • On-site

KODA Technologies Inc.
Guided Missile and Space Vehicle Manufacturing • 51 - 200 employees

Full-time

Posted 21 days ago


Job description

HWIL Simulation Software Engineer Company Overview:KODA is a people-first company and a three-time Fortune Best Workplace®, Great Place to Work® certified, a Best Place for Working Parents®, and a seven-time Huntsville Best Places to Work® winner.We're a small business making a big impact on national-priority missions in missile defense, hypersonics, DoD space, and civil space. At KODA, you'll find:Competitive pay & great benefitsCareer growth & professional developmentA culture of trust, integrity, and teamworkThe name KODA, meaning "allies," reflects our commitment to our people, our customers, and our community. Join us and build a career that matters!Position Overview:KODA Technologies is seeking a HWIL Simulation Software Engineer to join our Flight Software / GNC / Modeling and Simulation Integration team that develops simulation software. The candidate will provide support for the integration and test of FSW, GNC, and simulation products in a Hardware in the Loop (HWIL) testbed. Our team is located in Huntsville, AL. Active Secret Clearance is required.Key Responsibilities:This person will join a highly skilled team of Modeling and Simulation engineers and software developers supporting advanced technology demonstrations. HWIL Simulation Software Engineer tasks include:Maintain and develop simulation softwareIntegrate, verify, and validate subsystem truth simulation models into a vehicle-level simulation Develop and integrate end-to-end test scripts that drive the HWIL for requirements V&V Work closely with Navigation, Guidance & Control, Flight Software, and HWIL teams to ensure compliance with integration standards and test procedures Understand and operate the Hardware In the Loop Testbed, including configurations, tools, and processes Collaborate with engineering groups to resolve technical problems, communicate status, and maintain documentation Uphold rigorous standards and processes through strong organizational and communication skillsRequired Qualifications:Post-secondary STEM degree with 5 – 10+ years of relevant experience Willing to work onsite in a classified area/lab environment Experience developing and maintaining simulation software. Experience with Linux, C++, MATLAB, and/or PythonExperience with integrating and testing hardware/software products or equivalent technical experienceAbility to diagnose and resolve software configuration or baseline issues during integration and installation phasesReview problem reports and enhancement requests to assess impacts on testing and regression plansAbility to work independently with minimal supervisionGood verbal, written, and interpersonal communication skillsDesired Skills and Experience:Experience with DevOps/DevSecOps CI/CD pipelines and software version control such as GitExperience deploying software that satisfies real-time performance requirements Experience in weapon system and/or sensor modeling, both for the items to be modeled, and the synthetic modeled environments used to stimulate the simulated hardware Knowledge of systems engineering principles, including requirements development and verificationClearance: Active DoW Secret Clearance; U.S. citizenship is required Other: On-Site, Full-Time in Huntsville, AL. KODA Technologies Inc. provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, gender identity, sexual orientation, pregnancy, status as a parent, national origin, disability (physical or mental), family medical history or genetic information, political affiliation, military service, or other non-merit based factors. If you are unable to complete this application due to a disability, contact info@kodatech.com to ask for an accommodation or an alternative application process. 
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