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Sr Process Engineer Jobs in Alabama (NOW HIRING)

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Sr Process Engineer - Manufacturing, Building Products Plant located 70 miles West of Huntsville - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

Senior Process Engineer

Mobile, AL · On-site

$140 - $190/hr

## Senior Process EngineerApplylocations: Mobile, ALtime type: Full timeposted on: Posted Todayjob ... As Lead Engineer, responsibilities include total delivery of the process engineering deliverables ...

Senior Process Engineer

Florence, AL · On-site

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Senior Process Engineer

Florence, AL · On-site

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Senior Process Engineer

Huntsville, AL · On-site

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Sr. Process Engineer

Tuscaloosa, AL

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... This engineer should be a "go-to" person for Operations and Engineering personnel based on their ...

Sr. Process Engineer

Tuscaloosa, AL · On-site

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... This engineer should be a "go-to" person for Operations and Engineering personnel based on their ...

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

This role works closely with senior engineers and project leadership to deliver high-quality ... Support process engineering activities throughout all project phases including: * Conceptual ...

Lead Process Engineer

Alabaster, AL · On-site

$88K - $114K/yr

Lead Process Engineer Croda is an FTSE100 global leader in specialty ingredients. Our Purpose ... The Opportunity In this role, you will serve as the senior engineering partner to Manufacturing ...

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Sr Process Engineer information

See Alabama salary details

$68K

$109.8K

$154.5K

How much do sr process engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for sr process engineer in Alabama is $109,778.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $121,900.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What cities in Alabama are hiring for Sr Process Engineer jobs?

Cities in Alabama with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 16% Part Time, 5% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $109,778 per year, or $52.8 per hour.

Senior Process Engineer - Manufacturing

Terry Young & Associates

Huntsville, AL • On-site

$130K - $145K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 11 days ago

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Job description

Sr Process Engineer - Manufacturing, Building Products


Plant located 70 miles West of Huntsville - Relocation Provided

Industrial building products - Salary $130,000-$145,000

I am currently recruiting for a Senior Process Engineer role (Rubber, Extrusion or Plastics experience) on behalf of a Manufacturer of Building Products used for commercial facilities with over $1 Billion in sales. This role will work in a plant environment at a plant location 70 Miles West of Huntsville, Alabama.


The Senior Process Engineer will be responsible for planning, designing and implementing manufacturing processes collaborating with the operations team to ensure quality product is delivered. This role will lead projects from concept to industrialization including design and layout of plant systems, equipment and production lines utilizing WCM tools, lean principles and Six Sigma to ensure efficiency.


The hiring manager is looking for 7-15 years of experience within a rubber, plastics or extrusion manufacturing environment including equipment installation and line extension experience. Must have a proven track record using World Class Mfg, Six Sigma or lean tools to streamline processes and optimize production and quality of products. Bachelor of Science degree in Mechanical or Chemical Engineering is required. The salary range is $130,000 - $145,000 and offers Full Benefits including healthcare, matching 401k, etc.

If you are interested in being considered for this position, please forward a word.doc attached version of your resume and I’ll give you a call to review the opportunity in full detail.

Thanks & Make it A Great Day!

Terry L. Young-Delgado, Recruiter

Terry Young & Associates

Executive & Technical Recruiting

Company Description

Manufacturer with over $1B in sales