1

Sr Process Engineer Jobs in Alabama (NOW HIRING)

As a Process Engineer, you will monitor and control our cold-end processes in the plant including curing, sizing, facing, and packaging. Analyze processes and product data provided by Process ...

As a Process Engineer, you will monitor and control our cold-end processes in the plant including curing, sizing, facing, and packaging. Analyze processes and product data provided by Process ...

As a Process Engineer, you will monitor and control our cold-end processes in the plant including curing, sizing, facing, and packaging. Analyze processes and product data provided by Process ...

As a Process Engineer, you will monitor and control the plant's cold-end processes, including curing, sizing, facing and packaging. You will analyse process and product data provided by Process ...

As a Process Engineer, you will monitor and control the plant's cold-end processes, including curing, sizing, facing and packaging. You will analyse process and product data provided by Process ...

Sr. Eng, Process Control

Stevenson, AL · On-site

$95K - $123K/yr

The Senior IT/OT Systems Engineer reports to the Process Control Manager HOW YOU WILL IMPACT SMURFIT WESTROCK: * Responsible for designing, implementing, and supporting the IT/OT infrastructure that ...

As a Process Engineer, you will monitor and control the plant's cold-end processes, including curing, sizing, facing and packaging. You will analyse process and product data provided by Process ...

Sr. Eng, Process Control

Stevenson, AL · On-site

$95K - $123K/yr

The Senior IT/OT Systems Engineer reports to the Process Control Manager HOW YOU WILL IMPACT SMURFIT WESTROCK: * Responsible for designing, implementing, and supporting the IT/OT infrastructure that ...

Directly interface with engineering firms on design drawing, documents, review of data sheets, etc.* Process Design- Identify, Assess, and Select are key support areas. A smaller amount of time is ...

Process Engineer Location: Sylacauga, AL Are you an innovative problem-solver who excels at optimizing systems and driving manufacturing efficiency? We are looking for a highly motivated Process ...

Process Engineer - Paper Making Who We Are Essity is a global leader in health and hygiene headquartered in Stockholm, Sweden, with a North American headquarters located in Philadelphia, PA. We are a ...

Review OEM processes and make recommendations concerning requirements and standard work procedures ... Coordinate with other senior staff members on personnel, safety, finance, and purchasing issues ...

Review OEM processes and make recommendations concerning requirements and standard work procedures ... Coordinate with other senior staff members on personnel, safety, finance, and purchasing issues ...

Review OEM processes and make recommendations concerning requirements and standard work procedures ... Coordinate with other senior staff members on personnel, safety, finance, and purchasing issues ...

Process Engineer Location: Sylacauga, AL Are you an innovative problem-solver who excels at optimizing systems and driving manufacturing efficiency? We are looking for a highly motivated Process ...

Showing results 41-60

Sr Process Engineer information

See Alabama salary details

$68K

$109.8K

$154.5K

How much do sr process engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for sr process engineer in Alabama is $109,778.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $121,900.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What cities in Alabama are hiring for Sr Process Engineer jobs?

Cities in Alabama with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 13% Part Time, 1% Temporary, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $109,778 per year, or $52.8 per hour.

Process Engineer

Lanett, AL • On-site

Knauf Insulation
1 - 5K employees

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 18 days ago


Key responsibilities

  • Monitor and control cold-end processes including curing, sizing, facing, and packaging.

  • Analyze manufacturing and process data to identify bottlenecks and opportunities for process improvements.

  • Participate in projects related to process and product optimization, cost reduction, and capacity increases.


Knauf Insulation rating

8.5

Company rating: 8.5 out of 10

Based on 17 frontline employees who took The Breakroom Quiz


Job description

Overview
Knauf Insulation North America is the world's fastest-growing insulation manufacturer. We are wholly committed to the conservation of the environment while also sustainably developing and manufacturing a comprehensive line of acoustical fiberglass insulation for residential, commercial, industrial, marine, OEM and metal building applications, using post-consumer recycled materials.
We welcome passionate and creative individuals who thrive in an entrepreneurial, collaborative and ever-changing environment.
Our benefits go beyond just providing coverage.
We're committed to the whole you - your health, wealth, peace of mind, self and community.
Our benefits include:
  • Medical, Dental, Vision - starting on day one!
  • Virtual Medical Services
  • Fertility and adoption benefits
  • 401(k) Retirement Plan (earn 100% matching on your first 6% contribution and fully vested day one)
  • Paid parental leave
  • Paid Family Leave
  • Company provided Salary Continuance (Short-term Disability)
  • Company paid life insurance
  • Paid Holidays
  • Vacation
  • Tuition Reimbursement
  • Employee Assistance Program (EAP)
  • Plus, more!

Growth opportunities available!
Apply online or contact us to hear why our employees appreciate being part of the Knauf family!
About the Role:
As a Process Engineer, you will monitor and control our cold-end processes in the plant including curing, sizing, facing, and packaging. Analyze processes and product data provided by Process Technicians, Production Superintendents, and others. Identify and support the direction for process improvements while maintaining parameters that are currently in place.
Responsibilities
  • Perform technical analyses of manufacturing and process data related to curing, sizing, facing, and packaging
  • Identify process bottlenecks through time studies and other methods
  • Apply analysis results to improve processes and meet customer expectations
  • Identify recommendations to enhance manufacturing capabilities through new ideas and/or methods
  • Participate in projects and/or assist project sub-teams involved in process and product optimization, innovation, cost reduction, or other related business activities
  • Under the supervision of the Manager, Process Engineering, execute projects to fulfill department goals and objectives in the areas of cost reduction, productivity gains, process flow, capacity increases, scrap reduction and process and product enhancements
  • Maintain process set points and control for the curing, sizing, facing, and packaging
  • Participate in activities with other Process Engineers and Corporate functions
  • Review all new product requests and approve them based on plant capabilities
  • Maintain all data pertinent to the process including KIMS requirements and upkeep of records

Qualifications
Education:
  • Bachelor's Degree in Mechanical, Chemical or Ceramic Engineering or related field

Experience:
  • Minimum two (2) years' experience in Process/Manufacturing Engineering preferred

Knowledge, Skills and Abilities:
  • Proficient in Microsoft Office software
  • Knowledge of SAP and Minitab helpful
  • Knowledge of chemistry, as related to glass, binder and washwater
  • Knowledge of machinery and its design/use
  • Problem solving skills
  • Critical Thinking skills
  • Communication skills
  • Ability to complete and read drawings
  • Ability to direct maintenance-needed repairs
  • Ability to write work instructions and procedures
  • Ability to drive the highest levels of employee retention and engagement to ensure a sustainable workforce
  • Ability to foster a culture of innovation, collaboration, and accountability within the organization
  • Ability to Instill an environment of inclusion, where all employees feel that they can contribute and impact the company in a positive manner

It is the policy of Knauf Insulation to provide equal employment opportunities to all qualified persons without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), gender, sexual orientation, gender identity or expression, national origin, age, genetic information, disability, protected veteran status or any other protected characteristic prohibited by applicable law.

What Knauf Insulation employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom