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Sr Process Control Engineer Jobs in Alabama (NOW HIRING)

pca

... optimize control systems to reduce cost, improve quality, and minimize process variation ... Engineering degree (electrical, chemical, or paper science preferred) or Technical Degree with ...

Westrock

Sr. Eng, Process Control

Stevenson, AL · On-site

$95K - $123K/yr

The Senior IT/OT Systems Engineer reports to the Process Control Manager HOW YOU WILL IMPACT SMURFIT WESTROCK: * Responsible for designing, implementing, and supporting the IT/OT infrastructure that ...

Smurfit Westrock

Sr. Eng, Process Control

Stevenson, AL · On-site

$95K - $123K/yr

The Senior IT/OT Systems Engineer reports to the Process Control Manager HOW YOU WILL IMPACT SMURFIT WESTROCK: * Responsible for designing, implementing, and supporting the IT/OT infrastructure that ...

Tarkett

Senior Process Engineer

Florence, AL

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Tarkett

Senior Process Engineer

Florence, AL · On-site

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Tarkett

Senior Process Engineer

Huntsville, AL · On-site

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Tarkett

Senior Process Engineer

Florence, AL

$93K - $120K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Auto Sol Inc

Senior Controls Engineer

Wetumpka, AL · On-site

$86K - $114K/yr

Senior Control Engineer Essential Duties and Responsibilities: (Other duties may be assigned) · ... process control. Doug Grice founded the company in 2008, and since has grown to become a leading ...

Auto Sol Inc

Senior Controls Engineer

Wetumpka, AL · On-site

$86K - $114K/yr

Senior Control Engineer Essential Duties and Responsibilities: (Other duties may be assigned) · ... process control. Doug Grice founded the company in 2008, and since has grown to become a leading ...

Hunt Consolidated

Sr. Process Engineer

Tuscaloosa, AL · On-site

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... This engineer should be a "go-to" person for Operations and Engineering personnel based on their ...

Hunt

Sr. Process Engineer

Tuscaloosa, AL

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... This engineer should be a "go-to" person for Operations and Engineering personnel based on their ...

Hunt

Sr. Process Engineer

Tuscaloosa, AL · On-site

$93K - $120K/yr

Senior Technical Support for Personnel: * Monitor assigned area(s) and overall refinery operations ... This engineer should be a "go-to" person for Operations and Engineering personnel based on their ...

J.M. Smucker Company

Senior Engineer, Process

Mccalla, AL · On-site

$94K - $121K/yr

Your Opportunity as a Senior Process Engineer Join one of Smucker's fastest-growing businesses and help shape the future of the Uncrustables brand. As a Senior Process Engineer , you'll lead ...

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Sr Process Control Engineer information

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What are popular job titles related to Sr Process Control Engineer jobs in Alabama?

For Sr Process Control Engineer jobs in Alabama, the most frequently searched job titles are:

What job categories do people searching Sr Process Control Engineer jobs in Alabama look for?

The top searched job categories for Sr Process Control Engineer jobs in Alabama are:

What cities in Alabama are hiring for Sr Process Control Engineer jobs?

Cities in Alabama with the most Sr Process Control Engineer job openings:

Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 20% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Process Control Engineer/Technician

pca
Manufacturing • 10K+ employees

7.6

Company rating: 7.6 out of 10

Based on 152 frontline employees who took The Breakroom Quiz

39th of 122 rated packaging manufacturers

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Learn more about pcaexternal

Full-time

Re-posted 8 days ago

Job description

Principle Responsibilities:

Provides support throughout the mill and interfaces routinely with operations to optimize control systems to reduce cost, improve quality, and minimize process variation.

Responsibilities will include design, installation, and ongoing support for mill DCS hardware and software, technical support for process improvement projects, and close alliance with operations and maintenance to ensure stable and capable processes. 

This position will also be responsible for researching, recommending, and implementing new technologies that will help reduce cost or increase production. 

Basic Qualifications:

Engineering degree (electrical, chemical, or paper science preferred) or Technical Degree with three plus years manufacturing experience. 

Must be organized and able to execute job responsibilities and communicate effectively. 

Must be able to function and contribute within a team environment. 

Preferred:

ABB 800xA HMI, Delta V HMI, Allen Bradley PLCs, Paper Gauging, Entech Tuning, Pi Process Book, MPC implementation, network experience, computer hardware experience, and knowledge of process improvement methods. 

Pulp & Paper Mill experience.

Three to five years’ experience with Bailey Infi-90 DCS. 

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