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Sr Process Control Engineer Jobs in Huntsville, AL

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Senior Process Engineer - Manufacturing

Huntsville, AL · On-site

$130K - $145K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Sr Process Engineer - Manufacturing, Building Products Plant located 70 miles West of Huntsville - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

  • Retirement

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

  • Retirement

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This position reports directly to the Engineering Manager and will be responsible for planning, designing ...

The Senior Guidance and Control Engineer develops software for cutting-edge space and defense ... process.Please note that the compensation details listed in US role postings reflect the base ...

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and ... Develop, maintain, and improve process standards, work instructions, control plans, parameter ...

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and ... Develop, maintain, and improve process standards, work instructions, control plans, parameter ...

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and ... Develop, maintain, and improve process standards, work instructions, control plans, parameter ...

Process Oversight Develop, implement, and maintain quality control processes throughout the ... S. in Engineering or Sciences 1-year experience in Quality 3-year experience in Manufacturing ...

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Sr Process Control Engineer information

See Huntsville, AL salary details

$73.9K

$119.3K

$168K

How much do sr process control engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for sr process control engineer in Huntsville, AL is $119,339.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What job categories do people searching Sr Process Control Engineer jobs in Huntsville, AL look for?

The top searched job categories for Sr Process Control Engineer jobs in Huntsville, AL are:

What cities near Huntsville, AL are hiring for Sr Process Control Engineer jobs?

Cities near Huntsville, AL with the most Sr Process Control Engineer job openings:

Infographic showing various Sr Process Control Engineer job openings in Huntsville, AL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $119,339 per year, or $57.4 per hour.

Senior Process Engineer - Manufacturing

Terry Young & Associates

Huntsville, AL • On-site

$130K - $145K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago

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Job description

Sr Process Engineer - Manufacturing, Building Products


Plant located 70 miles West of Huntsville - Relocation Provided

Industrial building products - Salary $130,000-$145,000

I am currently recruiting for a Senior Process Engineer role (Rubber, Extrusion or Plastics experience) on behalf of a Manufacturer of Building Products used for commercial facilities with over $1 Billion in sales. This role will work in a plant environment at a plant location 70 Miles West of Huntsville, Alabama.


The Senior Process Engineer will be responsible for planning, designing and implementing manufacturing processes collaborating with the operations team to ensure quality product is delivered. This role will lead projects from concept to industrialization including design and layout of plant systems, equipment and production lines utilizing WCM tools, lean principles and Six Sigma to ensure efficiency.


The hiring manager is looking for 7-15 years of experience within a rubber, plastics or extrusion manufacturing environment including equipment installation and line extension experience. Must have a proven track record using World Class Mfg, Six Sigma or lean tools to streamline processes and optimize production and quality of products. Bachelor of Science degree in Mechanical or Chemical Engineering is required. The salary range is $130,000 - $145,000 and offers Full Benefits including healthcare, matching 401k, etc.

If you are interested in being considered for this position, please forward a word.doc attached version of your resume and I’ll give you a call to review the opportunity in full detail.

Thanks & Make it A Great Day!

Terry L. Young-Delgado, Recruiter

Terry Young & Associates

Executive & Technical Recruiting

Company Description

Manufacturer with over $1B in sales