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Battery Process Engineer Jobs in Huntsville, AL (NOW HIRING)

Design and support power electronics systems, including motor control and battery technologies such ... Continuously learn from mistakes, seek opportunities to improve processes, and drive enhancements ...

Electrical Engineer II

Huntsville, AL ยท On-site

$107K - $135K/yr

... battery systems, and Li-Po battery management * Proficiency in circuit simulation tools (e.g ... Knowledge of manufacturing processes for electronics (e.g., PCB fabrication, soldering, assembly)

Electrical Engineer II

Huntsville, AL ยท On-site

$100 - $125/hr

... battery systems, and Li-Po battery management * Proficiency in circuit simulation tools (e.g ... Knowledge of manufacturing processes for electronics (e.g., PCB fabrication, soldering, assembly)

Manufacturing Engineer

Madison, AL ยท On-site

$65K - $84K/yr

Key Responsibilities * Process Architecture: Design, implement, and optimize end-to-end ... Prior experience in the UAS/EVTOL industry or with high-voltage battery integration. Why Join ...

Manufacturing Engineer

Madison, AL ยท On-site

$65K - $84K/yr

Key Responsibilities * Process Architecture: Design, implement, and optimize end-to-end ... Prior experience in the UAS/EVTOL industry or with high-voltage battery integration. Why Join ...

Manufacturing Engineer

Madison, AL ยท On-site

$80 - $100/hr

Key Responsibilities * Process Architecture: Design, implement, and optimize end-to-end ... Prior experience in the UAS/EVTOL industry or with highโ€‘voltage battery integration. Why Join ...

Manufacturing Engineer

Madison, AL ยท On-site

$65K - $84K/yr

Key Responsibilities Process Architecture: Design, implement, and optimize end-to-end manufacturing ... Prior experience in the UAS/EVTOL industry or with high-voltage battery integration. Why Join ...

Electrical Engineer I

Huntsville, AL ยท On-site

$100 - $125/hr

Writes software to support the integration of sensors and embedded processors * Designs and ... Experienced with power electronics, including motors and Battery Technology (lead acid, Nickel ...

Lead Electrical Systems Engineer

Huntsville, AL ยท On-site

$157K - $164K/yr

... core processors (MicroBlaze), and complex network architectures (bare-metal, RTOS-based, UDP/IP ... battery integrations, and un-potted chassis designs). * Familiarity with Model-Based Systems ...

Lead Electrical Systems Engineer

Huntsville, AL ยท On-site

$157K - $164K/yr

... core processors (MicroBlaze), and complex network architectures (bare-metal, RTOS-based, UDP/IP ... battery integrations, and un-potted chassis designs). * Familiarity with Model-Based Systems ...

Lead Electrical Systems Engineer

Huntsville, AL ยท On-site

$157K - $164K/yr

... core processors (MicroBlaze), and complex network architectures (bare-metal, RTOS-based, UDP/IP ... battery integrations, and un-potted chassis designs). * Familiarity with Model-Based Systems ...

Lead Electrical Systems Engineer

Huntsville, AL ยท On-site

$157K - $164K/yr

... core processors (MicroBlaze), and complex network architectures (bare-metal, RTOS-based, UDP/IP ... battery integrations, and un-potted chassis designs). * Familiarity with Model-Based Systems ...

Lead Electrical Systems Engineer

Huntsville, AL ยท On-site

$157K - $164K/yr

... core processors (MicroBlaze), and complex network architectures (bare-metal, RTOS-based, UDP/IP ... battery integrations, and un-potted chassis designs). * Familiarity with Model-Based Systems ...

Lead Electrical Systems Engineer

Huntsville, AL ยท On-site

$157K - $164K/yr

... core processors (MicroBlaze), and complex network architectures (bare-metal, RTOS-based, UDP/IP ... battery integrations, and un-potted chassis designs). * Familiarity with Model-Based Systems ...

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Showing results 1-20

Battery Process Engineer information

See Huntsville, AL salary details

$48.8K

$90.7K

$140.4K

How much do battery process engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for battery process engineer in Huntsville, AL is $90,667.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,400.00 and $101,500.00 per year, depending on experience, location, and employer.

What does a battery process engineer do?

A Battery Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in producing batteries, such as lithium-ion cells. They work to improve efficiency, quality, and safety in battery production by developing and refining procedures, selecting appropriate materials, and troubleshooting issues. Additionally, they collaborate with teams across research, development, and manufacturing to scale up new battery technologies from prototype to mass production. Their role is critical for ensuring that batteries meet performance and reliability standards required for various applications, including electric vehicles and consumer electronics.

What are the key skills and qualifications needed to thrive as a battery process engineer?

To thrive as a Battery Process Engineer, you need a solid background in chemical or materials engineering, experience with battery manufacturing processes, and often a relevant engineering degree. Familiarity with process simulation software (such as AutoCAD or MATLAB), Six Sigma methodologies, and data analysis tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These competencies are essential to ensure efficient battery production, maintain high quality standards, and drive innovation in the rapidly evolving energy storage industry.

What are some common challenges faced by battery process engineers during scale-up from laboratory to production?

Battery Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining quality and consistency in large batches, optimizing equipment for high throughput, and ensuring safety protocols with reactive materials. These professionals must troubleshoot unexpected variations, coordinate closely with multidisciplinary teams (like R&D, quality assurance, and maintenance), and refine processes to meet both performance and cost goals. Effective communication and problem-solving skills are essential for overcoming these hurdles and ensuring smooth production ramp-up.

What is the difference between Battery Process Engineer vs Battery Manufacturing Technician?

AspectBattery Process EngineerBattery Manufacturing Technician
CredentialsBachelor's degree in engineering or related field; often requires experience in process designHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing manufacturing processes in labs or production facilitiesOperating machinery and performing manual tasks on the production line
Industry UsageInvolved in process development, quality control, and process improvementFocuses on assembly, equipment operation, and quality checks

The Battery Process Engineer focuses on designing and improving manufacturing processes, requiring technical expertise and engineering credentials. In contrast, the Battery Manufacturing Technician handles day-to-day production tasks, operating equipment and ensuring product quality. Both roles are essential in battery manufacturing but differ in responsibilities, skills, and work scope.

What job categories do people searching Battery Process Engineer jobs in Huntsville, AL look for?

The top searched job categories for Battery Process Engineer jobs in Huntsville, AL are:

What cities near Huntsville, AL are hiring for Battery Process Engineer jobs?

Cities near Huntsville, AL with the most Battery Process Engineer job openings:

Infographic showing various Battery Process Engineer job openings in Huntsville, AL as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 18% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $90,667 per year, or $43.6 per hour.

Electrical Engineer

Actalent

Huntsville, AL โ€ข On-site

Full-time

This job post hasย expired 3 days ago.ย Applications are no longer accepted.


Job description

Job Title: Electrical Engineer III - Aerospace + UAV Work!!!

Job Description

The Electrical Engineer III designs, develops, modifies, and evaluates electronic components, integrated circuits, and hardware systems for small unmanned aircraft platforms and related electrical engineering applications. This role selects components and equipment based on detailed analysis of specifications and reliability, defines design approaches and parameters, and collaborates with cross-functional teams to deliver robust, innovative electronic systems. The position requires a strong foundation in electrical engineering fundamentals, hands-on design experience, and the ability to troubleshoot complex systems in a fast-paced, deadline-driven environment.

Responsibilities

  • Design, develop, modify, and evaluate electronic parts, components, integrated circuitry, and hardware systems for electronic equipment and electrical engineering applications.
  • Select components and equipment based on thorough analysis of specifications, performance requirements, and reliability considerations.
  • Determine design approaches, parameters, and methodologies for electronic systems and subsystems.
  • Conduct general engineering and design of electronic systems for small unmanned aircraft vehicles in collaboration with cross-functional teams.
  • Perform schematic capture and printed circuit board (PCB) layout using Altium Designer to create manufacturable and reliable designs.
  • Apply expertise in areas such as Radio Frequency (RF), embedded control, and FPGA design to develop and integrate system solutions.
  • Design and support power electronics systems, including motor control and battery technologies such as lead acid, nickel metal hydride, and lithium-ion.
  • Troubleshoot complex electronic and electromechanical systems, identify root causes, and implement effective corrective actions.
  • Integrate and validate systems that utilize common industry communication protocols including LVDS, I2C, HDMI, UART, SPI, CAN, and USB.
  • Collaborate with small teams to share a broad variety of duties, contributing to system design, integration, testing, and continuous improvement.
  • Participate in flight test operations, including on-site support and problem resolution, which may involve travel.
  • Apply sound judgment in selecting methods and techniques to develop solutions for a wide range of technical issues.
  • Share ideas and experiences with colleagues, solicit feedback, and ask relevant questions to enhance team performance and product quality.
  • Take ownership of current and past work products, ensuring they meet quality standards and align with organizational objectives.
  • Demonstrate consistency in following company policies, procedures, and engineering best practices.
  • Continuously learn from mistakes, seek opportunities to improve processes, and drive enhancements in personal, team, and organizational performance.
  • Communicate effectively with team members and stakeholders, providing clear technical updates, documentation, and support as needed.
  • Contribute to a collaborative team environment by focusing on teamwork, supporting colleagues, and prioritizing the success of the team.

Essential Skills

  • B.S. degree in Electrical Engineering or an equivalent combination of education, training, and experience.
  • Minimum of 5–8 years of relevant electrical engineering experience.
  • Proficiency with office software, computer-based productivity tools, and other software tools relevant to electrical engineering work.
  • Hands-on experience using Altium Designer for schematic capture and PCB layout.
  • Experience in one or more of the following areas: Radio Frequency (RF), embedded control, or FPGA design.
  • Experience with power electronics, including motor control and battery technologies such as lead acid, nickel metal hydride, and lithium-ion.
  • Demonstrated competency in troubleshooting complex electronic systems.
  • Familiarity with common industry communication protocols including LVDS, I2C, HDMI, UART, SPI, CAN, and USB.
  • Strong knowledge of general engineering fundamentals, including mathematics, physics, and material properties.
  • Ability to resolve a wide range of technical issues using creative and practical approaches.
  • Sound judgment in the selection of methods and techniques for obtaining engineering solutions.
  • Effective problem-solving and analytical skills.
  • Strong interpersonal and communication skills, both written and verbal.
  • Ability to excel in a fast-paced, deadline-driven environment where small teams share a broad variety of duties.
  • Clean driving record to support travel requirements.

Additional Skills & Qualifications

  • Advanced degree in Electrical Engineering or a related field is a plus.
  • Flight test or remote control (R/C) experience is a plus.
  • Hands-on experience with tools and laboratory equipment is a plus.
  • Familiarity with small unmanned aerial vehicle (UAV) subsystems and associated software.
  • Demonstrated consistency in complying with organizational policies and procedures.
  • Strong initiative and drive to accomplish goals and meet company objectives.
  • Commitment to learning from mistakes and continuously improving performance.
  • Ability to share ideas, solicit feedback, and ask insightful questions to support team learning.
  • Team-oriented mindset, with a focus on collaboration and placing team success above individual interests.

Work Environment

This role operates in a dynamic engineering environment focused on the development of electronic systems for small unmanned aircraft vehicles. You will work closely with cross-functional teams, using tools such as Altium Designer, office productivity software, and specialized engineering software to design, analyze, and validate complex electronic systems. The position involves a mix of office-based design work, laboratory or workshop activities for hands-on testing and troubleshooting, and occasional field work to support flight test operations. Travel of up to approximately 30% may be required to support these tests and on-site activities. The environment is fast-paced and deadline-driven, with small teams sharing a broad range of responsibilities and collaborating closely to deliver high-quality, innovative solutions.

Job Type & Location

This is a Permanent position based out of Huntsville, AL.

Pay and Benefits

The pay range for this position is $130000.00 - $160000.00/yr.

Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.

COBRADentalFlexible Spending AccountsHealth Savings AccountHEALTHJOYHearing AidHospital Indemnity PlanInternational SOS - Global Assistance ProgramLiveHealth OnlineMedical & Prescription DrugProgyny Fertility & Menopausal BenefitTricare Supplemental InsuranceVisionWellhubWellnessWealth/Income401(k) AccountAccident PlanARAG Legal InsuranceCredit UnionCritical Illness PlanDisability InsuranceIdentity Theft ProtectionLife and AD&D InsuranceLong Term Care InsurancePay Periods and Pay DaysPet Insuranc

Workplace Type

This is a fully onsite position in Huntsville,AL.

Application Deadline

This position is anticipated to close on Sep 1, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.

The company is an equal opportunity employer and will consider all applications withoutregard to race, sex, age, color, religion, national origin, veteran status, disability,sexual orientation, gender identity, genetic information or any characteristic protectedby law.

If you would like to request a reasonable accommodation, such as the modification oradjustment of the job application process or interviewing process due to a disability,please email actalentaccommodation@actalentservices.com for other accommodation options.

San Francisco Fair Chance Ordinance:Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in thecity and county of San Francisco, we will consider for employment qualified applicantswith arrest and conviction records.

Massachusetts Lie Detector:It is unlawful in Massachusetts to require or administer a lie detector test as acondition of employment or continued employment. An employer who violates this lawshall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI):We may use Artificial Intelligence (AI) to support parts of our hiring process,including sourcing, screening, and evaluating candidates. AI helps assess applicationsand qualifications, but final decisions are made by our hiring team. By applying, youacknowledge and agree that your application may be reviewed using AI tools.


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About Actalent

Sourced by ZipRecruiter

Actalent connects passion with purpose. Our scalable talent solutions and services capabilities drive value and results and provide the expertise to help our customers achieve more. Every day, our experts around the globe are making an impact. We're supporting critical initiatives in engineering and sciences that advance how companies serve the world. Actalent promotes consultant care and engagement through experiences that enable continuous development. Our people are the difference. Actalent is an operating company of Allegis Group, the global leader in talent solutions.

Industry

Business management consulting

Company size

5,001 - 10,000 Employees

Headquarters location

Hanover, MD, US

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