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Sr Process Control Engineer Jobs in Huntsville, AL

Process Technician (Night Crew)

Trinity, AL · On-site

$18.56 - $25.96/hr

Respond to process control alarms through basic course correction and escalation through ... Maintain effective communication with area associates and engineers. * Adhere to all safety ...

Process Technician (Night Crew)

Trinity, AL · On-site

$18.56 - $25.96/hr

Respond to process control alarms through basic course correction and escalation through ... Maintain effective communication with area associates and engineers. * Adhere to all safety ...

The Process/Quality Engineer is responsible for improving manufacturing processes, equipment ... Control (SPC) are requirements of this position. Work Environment and Physical Demands: The work ...

Senior Mechanical Manufacturing Engineer

Huntsville, AL · On-site

$99K - $131K/yr

ORA_ON_SITE Description SAIC is seeking an experienced Senior Mechanical Manufacturing Engineer to ... Apply Lean manufacturing, Six Sigma, statistical process control, and continuous-improvement ...

Senior Mechanical Manufacturing Engineer

Huntsville, AL · On-site

$89K - $122K/yr

Description SAIC is seeking an experienced Senior Mechanical Manufacturing Engineer to lead the ... Apply Lean manufacturing, Six Sigma, statistical process control, and continuous-improvement ...

Senior Mechanical Manufacturing Engineer

Huntsville, AL · On-site

$90K - $123K/yr

Description SAIC is seeking an experienced Senior Mechanical Manufacturing Engineer to lead the ... Apply Lean manufacturing, Six Sigma, statistical process control, and continuous-improvement ...

Manufacturing Process Engineer

Huntsville, AL · On-site

$59K - $106K/yr

  • Medical

  • Retirement

  • PTO

... control requirements. * Support tooling and fixture design efforts in collaboration with senior engineers and CNC programmers. * Participate in process reviews, producibility assessments, and risk ...

Showing results 41-60

Sr Process Control Engineer information

See Huntsville, AL salary details

$73.9K

$119.3K

$168K

How much do sr process control engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for sr process control engineer in Huntsville, AL is $119,339.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What job categories do people searching Sr Process Control Engineer jobs in Huntsville, AL look for?

The top searched job categories for Sr Process Control Engineer jobs in Huntsville, AL are:

What cities near Huntsville, AL are hiring for Sr Process Control Engineer jobs?

Cities near Huntsville, AL with the most Sr Process Control Engineer job openings:

Infographic showing various Sr Process Control Engineer job openings in Huntsville, AL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $119,339 per year, or $57.4 per hour.

Full-time

Re-posted 2 days ago


Job description

Job Summary:

The Process/Quality Engineer is responsible for improving manufacturing processes, equipment performance, and facility operations to ensure the safe, efficient, and cost-effective production of high-quality products. This role provides technical leadership in process optimization, automation, troubleshooting, continuous improvement, and new product launches while collaborating with cross-functional teams to enhance productivity, quality, and operational performance.

Job Responsibilities:

  • Responsible for equipment concept, quoting, design, debugging, and production.
  • Provide technical support and training, to the operations team, tooling department, maintenance department, and outside vendor sources.
  • Troubleshoots problems with processes and hardware.
  • Work with programmable controllers, robots, and CNC equipment.
  • Provide technical support for and all health, safety, and environmental policies.
  • Support manufacturing through project activities to improve quality, consistency, and output by recommending, implementing, and documenting improvements. Documents shall be complete and easily readable, to allow faster troubleshooting.
  • Specify, order, and perform follow up for equipment purchases. Assure proper workmanship to American Trim’s specifications.
  • Assist in the inspection of equipment for safety violations, hazards, and improvements.
  • Provide technical support on electrical controls, automation initiatives, and equipment improvements/upgrades.
  • Maintains equipment records.
  • Maintains programs schedules and cost performance to budget.
  • Other job duties as assigned by the supervisor.

Education, Skills and Experience:

  • Bachelor's degree (B. A.) from a four-year college or university in an engineering or technical discipline. Minimum three (3) years of experience with a manufacturing facility of high volume and automated equipment. Or equivalent.
  • Ability to synthesize complex or diverse information; use intuition, creativity, and experience to complement data; design workflows and procedures.
  • Proficiency in reading and creating electrical, mechanical, pneumatic, and hydraulic drawings.
  • Ability to identify, define, and resolve problems in a timely manner by analyzing information skillfully, collecting data, establishing facts, drawing valid conclusions, and/or developing alternative solutions.
  • Ability to develop project plans; coordinate projects; communicate changes and progress; complete projects on time; and budget, develop, and implement cost saving measures.
  • Ability to prioritize multiple tasks concurrently and plan work activities; use time efficiently.
  • Possesses good communication skills and leadership ability.
  • Ability to work as a team player, with focus on company objectives.
  • Proficient in computer assisted engineering and design software and equipment required to perform engineering tasks. Primarily 2D and, to a lesser extent, 3D.
  • The ideal candidate should be proficient in Microsoft Office Products, including Word, and Excel; should also be familiar with Geometric Dimensioning and Tolerancing (GD&T), Measurement Systems Analysis (MSA). Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Failure Mode and Effects Analysis (FMEA), and Statistical Process Control (SPC) are requirements of this position.

Work Environment and Physical Demands:

The work environment and physical demands described here are representative of those that an employee will encounter to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is exposed to to a normal office environment and occasionally required to walk through a plant environment.  The employee is regularly required to sit and use hands to finger, handle, or feel.  The employee frequently is required to talk or hear.  The employee is occasionally required to stand; walk; reach with hands and arms; and stoop, kneel, crouch, or crawl.  The employee must occasionally lift and/or move up to 25 pounds.  Specific vision abilities required by this job include close vision, and peripheral vision.

Personal Protective Equipment (PPE) must be worn including but not limited to: eyes, ear, foot and/or other protective devices as required. 

Qualified candidates must be legally authorized on an unrestricted basis (US Citizen, Legal Permanent Resident, Refugee or Asylee) to be employed in the United States.  American Trim does not anticipate providing employment related work sponsorship for this position (e.g., H-18 status).

About Us:

American Trim is a local family owned and operated business celebrating our 75th Anniversary in the community. We proudly serve a diverse customer base in the appliance, automotive, trucking and aftermarket industries. American Trim has multiple manufacturing locations and is the industry leader in forming and decorating metal products, working to develop and market breakthrough ideas and product concepts that improve the aesthetics, performance and enjoyment of products that can be found in every business, household, and vehicle system.