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Sr Process Control Engineer Jobs in Birmingham, AL

Imerys

Senior Process Engineer

Sylacauga, AL · On-site

$84K - $109K/yr

The Position Senior Process Engineer Job Summary At Imerys, we are the world leader in mineral-based specialty solutions, and our Sylacauga plant is at the heart of our operations. We are seeking a ...

H. T. PROF Group

Process Controls Engineer

Birmingham, AL · On-site

$85 - $120/hr

This role will primarily focus on programming of control systems and instrumentation. There are two other process control engineers in the group and one of them is the group leader. So, mostly office ...

J.M. Smucker Company

Senior Engineer, Process

Mccalla, AL · On-site

$94K - $121K/yr

Your Opportunity as a Senior Process Engineer Join one of Smucker's fastest-growing businesses and help shape the future of the Uncrustables brand. As a Senior Process Engineer , you'll lead ...

SJE

Senior Electrical/Control System Engineer

Hoover, AL · On-site

$110 - $150/hr

Senior Electrical/Control System Engineer Job Category : Engineering Requisition Number ... Specialize in sophisticated solutions for process control systems. * Manage multiple large projects ...

SJE

Senior Electrical/Control System Engineer

Hoover, AL · On-site

$100K - $131K/yr

We are looking for a Sr. Electrical/Control System Engineer to support our Revere brand. This ... Specialize in sophisticated solutions for process control systems. * Manage multiple large projects ...

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All JobsSr Process Control Engineer JobsSr Process Control Engineer Jobs in Birmingham, AL

Sr Process Control Engineer information

See Birmingham, AL salary details

$70.3K

$113.5K

$159.8K

How much do sr process control engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for sr process control engineer in Birmingham, AL is $113,509.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,500.00 and $126,100.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What are popular job titles related to Sr Process Control Engineer jobs in Birmingham, AL?

For Sr Process Control Engineer jobs in Birmingham, AL, the most frequently searched job titles are:

What job categories do people searching Sr Process Control Engineer jobs in Birmingham, AL look for?

The top searched job categories for Sr Process Control Engineer jobs in Birmingham, AL are:

What cities near Birmingham, AL are hiring for Sr Process Control Engineer jobs?

Cities near Birmingham, AL with the most Sr Process Control Engineer job openings:

Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Birmingham, AL as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $113,509 per year, or $54.6 per hour.

Senior Protection & Control Engineer

Electric Machine Control Inc

Trussville, AL • On-site

$95K - $131K/yr

Full-time

Re-posted 15 days ago

Job description

Job Title: Senior Protection & Control Engineer
Location: Trussville, Alabama
Department: Engineering / Power Systems

Lead Critical Protection and Control Projects

We’re seeking an experienced Senior Protection & Control (P&C) Engineer to join our team in Trussville, Alabama. In this role, you will lead the design, analysis, and implementation of protection and control systems that support electric utility substations and critical power infrastructure. You will work closely with utility customers, project managers, designers, and field personnel to deliver reliable, safe, and high-quality solutions.

This position is ideal for a highly skilled engineer who enjoys solving complex technical challenges, mentoring others, and seeing projects through from concept to commissioning.

What You’ll Do

  • Lead the design and development of protection and control systems for substations and utility projects.
  • Prepare and review protection one-line diagrams, AC/DC schematics, wiring diagrams, relay logic, trip/close schemes, and control house drawings.
  • Develop relay settings, protection philosophies, and coordination studies as needed.
  • Support SCADA and substation communication integration with protection and control systems.
  • Review and interpret engineering drawing packages, field redlines, and as-built documentation.
  • Coordinate with relay technicians, CAD designers, engineers, project managers, and customers to ensure successful project execution.
  • Provide technical leadership, mentorship, and guidance to junior engineers and support staff.
  • Perform troubleshooting and support during testing, commissioning, and startup activities.
  • Ensure compliance with applicable utility standards, engineering practices, and safety requirements.
  • Manage multiple projects while maintaining quality, schedule, and budget expectations.
  
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What You Bring

  • Experience: 10+ years of experience in protection and control engineering, preferably in the electric utility industry.
  • Education: Bachelor’s degree in Electrical Engineering or related discipline.
  • Strong knowledge of substation protection schemes, relay applications, and control circuit design.
  • Experience with utility substation design, commissioning, and field support.
  • Familiarity with protective relays, SCADA integration, and substation communication systems.
  • Ability to read and produce detailed electrical drawing packages.
  • Strong analytical, organizational, and problem-solving skills.
  • Proven ability to communicate effectively with technical and non-technical stakeholders.
  • Demonstrated leadership, mentoring, and decision-making ability.

Preferred Qualifications

  • Experience with major relay platforms such as SEL, GE, ABB/Hitachi, Siemens, or Schweitzer.
  • Knowledge of coordination studies, short circuit analysis, and relay setting development.
  • Familiarity with utility standards, NERC requirements, and industry best practices.
  • PE license or ability to obtain one is a plus.

Why You’ll Love Working Here

You’ll be part of a team that supports critical infrastructure and plays a direct role in keeping the power system reliable and resilient. This is a strong opportunity for a senior engineer who wants meaningful work, technical variety, and the chance to influence both projects and people.

Apply