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Sr Process Control Engineer Jobs in Birmingham, AL

Terry Young & Associates

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Sr Process Engineer - Manufacturing

Birmingham, AL · On-site

$130K - $145K/yr

Sr Process Engineer - Manufacturing, Building Products Plant located 117 miles North of Birmingham - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

SJE

Senior Electrical/Control System Engineer

Hoover, AL · On-site

$100K - $131K/yr

We are looking for a Sr. Electrical/Control System Engineer to support our Revere brand. This ... Specialize in sophisticated solutions for process control systems. * Manage multiple large projects ...

SJE

Senior Electrical/Control System Engineer

Hoover, AL · On-site

$94K - $123K/yr

We are looking for a Sr. Electrical/Control System Engineer to support our Revere brand. This ... Specialize in sophisticated solutions for process control systems. * Manage multiple large projects ...

Qualus

Lead Engineer Protection and Control

Trussville, AL · On-site

$94K - $123K/yr

Developing, nurturing and maintaining trusted relationships with senior level engineers, managers ... Perform/Ensure company's Quality Assurance/Quality Control (QA/QC) processes are followed on all ...

Qualus

Lead Engineer Protection and Control

Trussville, AL · On-site

$94K - $123K/yr

Developing, nurturing and maintaining trusted relationships with senior level engineers, managers ... Perform/Ensure company's Quality Assurance/Quality Control (QA/QC) processes are followed on all ...

Heidelbergmaterials

Process Engineer

Leeds, AL

$77K - $102K/yr

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

Heidelberg Materials

Process Engineer

Leeds, AL · On-site

$77K - $102K/yr

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related ... Strong knowledge of cement manufacturing processes, process control systems, and continuous ...

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All JobsSr Process Control Engineer JobsSr Process Control Engineer Jobs in Birmingham, AL

Sr Process Control Engineer information

See Birmingham, AL salary details

$70.3K

$113.5K

$159.8K

How much do sr process control engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for sr process control engineer in Birmingham, AL is $113,509.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,500.00 and $126,100.00 per year, depending on experience, location, and employer.

What is a Sr process control engineer?

Sr Process Control Engineers, or Senior Process Control Engineers, are experienced professionals who design, implement, and optimize automated control systems used in manufacturing and industrial processes. They work to ensure that these systems operate efficiently, safely, and in accordance with industry standards. Their responsibilities often include developing control strategies, troubleshooting complex process issues, and collaborating with other engineering teams to improve production quality and reliability. Typically, they have several years of experience and may also mentor junior engineers or lead project teams.

How does a Sr process control engineer typically collaborate with operations and maintenance teams?

As a Sr Process Control Engineer, you will work closely with both operations and maintenance teams to ensure that control systems run smoothly and efficiently. You may be responsible for troubleshooting process irregularities, optimizing system performance, and providing technical guidance during system upgrades or shutdowns. Regular communication and collaboration with these teams are essential, as you will need their input to identify pain points and implement practical solutions. This collaborative environment helps ensure process reliability and continuous improvement across the facility.

What are the key skills and qualifications needed to thrive as a Sr process control engineer, and why are they important?

To thrive as a Sr Process Control Engineer, you need a strong background in chemical or electrical engineering, process optimization, and control systems design, often supported by a bachelor’s or master’s degree and relevant industry experience. Expertise with distributed control systems (DCS), programmable logic controllers (PLC), and software such as MATLAB or Simulink is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills help you address complex issues and work collaboratively with multidisciplinary teams. These skills and qualities are crucial for ensuring safe, efficient, and reliable plant operations while driving continuous improvement.

What is the difference between Sr Process Control Engineer vs Process Control Engineer?

AspectSr Process Control EngineerProcess Control Engineer
Required CredentialsBachelor's degree in Engineering, often with 3+ years experienceBachelor's degree in Engineering or related field, entry to mid-level experience
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesSimilar environments, often in manufacturing or chemical plants
Employer & Industry UsageOil & gas, chemicals, pharmaceuticals, refiningSame industries, typically as entry or mid-level roles
Common Search & ComparisonHigher responsibility, advanced skillsEntry to mid-level, foundational skills

The main difference between a Sr Process Control Engineer and a Process Control Engineer lies in experience, responsibility, and skill level. The senior role involves more complex project management and system optimization, while the process control engineer focuses on implementing and maintaining control systems. Both roles are vital in process industries and share similar work environments and industry usage.

How much does a senior process control engineer earn?

A senior process control engineer typically earns between $90,000 and $130,000 annually, depending on experience, location, and industry. They often have expertise in control systems, automation tools, and may hold certifications such as CCST or PE to enhance their earning potential.

What does a senior process control engineer do?

A senior process control engineer designs, develops, and maintains control systems used to optimize industrial processes, ensuring safety, efficiency, and reliability. They analyze process data, implement automation solutions, and may use tools like SCADA or DCS systems, often requiring knowledge of control theory and programming skills. They also troubleshoot system issues and collaborate with operations teams to improve process performance.

What are popular job titles related to Sr Process Control Engineer jobs in Birmingham, AL?

For Sr Process Control Engineer jobs in Birmingham, AL, the most frequently searched job titles are:

What job categories do people searching Sr Process Control Engineer jobs in Birmingham, AL look for?

The top searched job categories for Sr Process Control Engineer jobs in Birmingham, AL are:

What cities near Birmingham, AL are hiring for Sr Process Control Engineer jobs?

Cities near Birmingham, AL with the most Sr Process Control Engineer job openings:

Sr Process Control Engineer jobs near you
Infographic showing various Sr Process Control Engineer job openings in Birmingham, AL as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $113,509 per year, or $54.6 per hour.

Sr Process Engineer - Manufacturing

Terry Young & Associates

Birmingham, AL • On-site

$130K - $145K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.

Job description

Sr Process Engineer - Manufacturing, Building Products


Plant located 117 miles North of Birmingham - Relocation Provided

Industrial building products - Salary $130,000-$145,000

I am currently recruiting for a Senior Process Engineer role (Rubber, Extrusion or Plastics experience) on behalf of a Manufacturer of Building Products used for commercial facilities with over $1 Billion in sales. This role will work in a plant environment at a plant location 117 Miles North of Birmingham.

The Senior Process Engineer will be responsible for planning, designing and implementing manufacturing processes collaborating with the operations team to ensure quality product is delivered. This role will lead projects from concept to industrialization including design and layout of plant systems, equipment and production lines utilizing WCM tools, lean principles and Six Sigma to ensure efficiency.


The hiring manager is looking for 7-15 years of experience within a rubber, plastics or extrusion manufacturing environment including equipment installation and line extension experience. Must have a proven track record using World Class Mfg, Six Sigma or lean tools to streamline processes and optimize production and quality of products. Bachelor of Science degree in Mechanical or Chemical Engineering is required. The salary range is $130,000 - $145,000 and offers Full Benefits including healthcare, matching 401k, etc.

If you are interested in being considered for this position, please forward a word.doc attached version of your resume and I’ll give you a call to review the opportunity in full detail.

Thanks & Make it A Great Day!

Terry L. Young-Delgado, Recruiter

Terry Young & Associates

Executive & Technical Recruiting

Company Description

Manufacturer with over $1B in sales