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Senior Process Development Engineer Jobs in Birmingham, AL

Terry Young & Associates

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Sr Process Engineer - Manufacturing

Birmingham, AL · On-site

$130K - $145K/yr

Sr Process Engineer - Manufacturing, Building Products Plant located 117 miles North of Birmingham - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

Evonik Industries

Development Engineer

Birmingham, AL · On-site

Execution and / or coordination of (specialized) process development tasks for complex parenteral ... A minimum MS in a relevant engineering field (e.g. pharmaceutical engineering, chemical engineering ...

Evonik

Development Engineer

Birmingham, AL · On-site

Execution and / or coordination of (specialized) process development tasks for complex parenteral ... A minimum MS in a relevant engineering field (e.g. pharmaceutical engineering, chemical engineering ...

Clayco

SEI - Senior Piping Superintendent

Birmingham, AL · On-site

Working closely with project management, engineering, quality, and field teams, the Senior Process ... Participate in baseline schedule development while proactively identifying critical path impacts ...

Clayco

SEI - Senior Piping Superintendent

Birmingham, AL · On-site

Working closely with project management, engineering, quality, and field teams, the Senior Process ... Participate in baseline schedule development while proactively identifying critical path impacts ...

Clayco

SEI - Senior Piping Superintendent

Birmingham, AL · On-site

Working closely with project management, engineering, quality, and field teams, the Senior Process ... Participate in baseline schedule development while proactively identifying critical path impacts ...

Clayco

SEI - Senior Piping Superintendent

Birmingham, AL · On-site

Working closely with project management, engineering, quality, and field teams, the Senior Process ... Participate in baseline schedule development while proactively identifying critical path impacts ...

IBML

FPGA Development Engineer

Birmingham, AL · On-site

$121K - $156K/yr

PURPOSE We are seeking a mid-career FPGA Development Engineer to join our growing hardware ... Familiarity with embedded systems, processors, and board-level debugging tools. * Experience with ...

IBML

FPGA Development Engineer

Birmingham, AL · On-site

$121K - $156K/yr

PURPOSE We are seeking a mid-career FPGA Development Engineer to join our growing hardware ... Familiarity with embedded systems, processors, and board-level debugging tools. * Experience with ...

Laborup

Senior CNC Programmer

Birmingham, AL · On-site

$140K/yr

Overview We're hiring Senior CNC Programmers for a precision manufacturing facility supporting ... Process Development: Build manufacturing processes from model through production. * New Product ...

Laborup

Senior CNC Programmer

Birmingham, AL · On-site

$140K/yr

Overview We're hiring Senior CNC Programmers for a precision manufacturing facility supporting ... Process Development: Build manufacturing processes from model through production. * New Product ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Birmingham, AL

Senior Process Development Engineer information

See Birmingham, AL salary details

$70.2K

$113.4K

$159.7K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Birmingham, AL is $113,421.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,400.00 and $126,000.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Birmingham, AL?

For Senior Process Development Engineer jobs in Birmingham, AL, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Birmingham, AL look for?

The top searched job categories for Senior Process Development Engineer jobs in Birmingham, AL are:

What cities near Birmingham, AL are hiring for Senior Process Development Engineer jobs?

Cities near Birmingham, AL with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Birmingham, AL as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $113,421 per year, or $54.5 per hour.

Sr Process Engineer - Manufacturing

Terry Young & Associates

Birmingham, AL • On-site

$130K - $145K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired 1 day ago. Applications are no longer accepted.

Job description

Sr Process Engineer - Manufacturing, Building Products


Plant located 117 miles North of Birmingham - Relocation Provided

Industrial building products - Salary $130,000-$145,000

I am currently recruiting for a Senior Process Engineer role (Rubber, Extrusion or Plastics experience) on behalf of a Manufacturer of Building Products used for commercial facilities with over $1 Billion in sales. This role will work in a plant environment at a plant location 117 Miles North of Birmingham.

The Senior Process Engineer will be responsible for planning, designing and implementing manufacturing processes collaborating with the operations team to ensure quality product is delivered. This role will lead projects from concept to industrialization including design and layout of plant systems, equipment and production lines utilizing WCM tools, lean principles and Six Sigma to ensure efficiency.


The hiring manager is looking for 7-15 years of experience within a rubber, plastics or extrusion manufacturing environment including equipment installation and line extension experience. Must have a proven track record using World Class Mfg, Six Sigma or lean tools to streamline processes and optimize production and quality of products. Bachelor of Science degree in Mechanical or Chemical Engineering is required. The salary range is $130,000 - $145,000 and offers Full Benefits including healthcare, matching 401k, etc.

If you are interested in being considered for this position, please forward a word.doc attached version of your resume and I’ll give you a call to review the opportunity in full detail.

Thanks & Make it A Great Day!

Terry L. Young-Delgado, Recruiter

Terry Young & Associates

Executive & Technical Recruiting

Company Description

Manufacturer with over $1B in sales