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Senior Process Development Engineer Jobs in Birmingham, AL

Laborup

Senior CNC Programmer

Birmingham, AL · On-site

$140K/yr

Overview We're hiring Senior CNC Programmers for a precision manufacturing facility supporting ... Process Development: Build manufacturing processes from model through production. * New Product ...

Croda

Engineer

Alabaster, AL · On-site

... process development • Working knowledge of FDA regulations, NFPA regulations, and OSHA ... lab personnel and senior management • Ability to drive teams and suppliers to complete ...

Quanta Services

Process Engineer II

Birmingham, AL

... and development of process systems for power generation projects, including simple-cycle gas ... This role works closely with senior engineers and project leadership to deliver high-quality ...

laborup

Senior CNC Programmer

Birmingham, AL · On-site

$90 - $120/hr

... Engineer We're hiring a CNC Programmer for a modern, engineering-driven manufacturing company ... Own manufacturing process development from model review through production release * Lead New ...

Quanta Services

Process Engineer IV

Birmingham, AL

Quanta Power Solutions is seeking an experienced Process Engineer IV to serve as a senior technical leader supporting the design, development, and execution of process systems for power generation ...

Laborup

Senior 5-Axis CNC Machinist

Birmingham, AL · On-site

$19.25 - $26.25/hr

Senior 5-Axis CNC Machinist - Aerospace & Defense Manufacturing We are partnering with a rapidly ... Collaborate closely with programmers and manufacturing engineers on process development and ...

PNC Bank

Quality Engineer Lead

Birmingham, AL · On-site

As a QA Lead (SDET), you will play a critical role in delivering high-quality, scalable, and secure ... Process Management, Software Development Life Cycle, Software Quality Assurance And Testing ...

Hikinex

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

Position Summary The Process Engineer is responsible for the development and delivery of process ... Contract roles available for senior professionals seeking project-based flexibility. Why Join Us

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Birmingham, AL

Senior Process Development Engineer information

See Birmingham, AL salary details

$70.2K

$113.4K

$159.7K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Birmingham, AL is $113,421.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,400.00 and $126,000.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Birmingham, AL?

For Senior Process Development Engineer jobs in Birmingham, AL, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Birmingham, AL look for?

The top searched job categories for Senior Process Development Engineer jobs in Birmingham, AL are:

What cities near Birmingham, AL are hiring for Senior Process Development Engineer jobs?

Cities near Birmingham, AL with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Birmingham, AL as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $113,421 per year, or $54.5 per hour.

Senior CNC Programmer

Laborup

Birmingham, AL • On-site

$140K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 13 days ago

Job description

Overview
We're hiring Senior CNC Programmers for a precision manufacturing facility supporting aerospace and defense industries. This role goes well beyond writing toolpaths-you'll own the manufacturing process from customer model review through first article approval and production release, helping determine how some of the shop's most complex components are manufactured.
You'll work alongside manufacturing engineers and senior machinists to develop stable, repeatable machining processes using Siemens NX CAM, programming advanced Hermle 5-axis machining centers, horizontal machining centers, and other high-end equipment. You'll influence tooling, workholding, setup strategy, and automation while partnering directly with the machinists proving out your programs on the floor.
The company is investing heavily in advanced manufacturing technology as it continues expanding its aerospace and defense work. With modern equipment, complex new product introductions, and a strong engineering culture, this is an opportunity to work on challenging parts while helping shape the manufacturing processes that drive the business forward.
Why Join Us
  • Advanced Programming: Program Hermle 5-axis machines using Siemens NX CAM.
  • Process Ownership: Own projects from customer model through production release.
  • Growing Company: Support expanding aerospace and defense manufacturing programs.

Compensation
  • Salaried up to $140k / yr
  • We want to hire the best people and we're willing to pay. Let's chat.
  • Full-time, permanent position

Hiring on First Shift
  • 1st Shift: Full-time day shift

What You'll Work With
  • Siemens NX CAM
  • Hermle 5-Axis Machining Centers
  • Heller Horizontal Machining Centers
  • Zayer Large-Format Machining Platforms
  • DN Solutions Machining Centers
  • Siemens Sinumerik & Heidenhain Controls
  • Wenzel CMM Systems
  • Aerospace, defense, and medical device components

Responsibilities
  • CAM Programming: Develop CNC programs using Siemens NX CAM.
  • Process Development: Build manufacturing processes from model through production.
  • New Product Introduction: Support NPI planning, prove-outs, and first articles.
  • Manufacturing Strategy: Develop tooling and workholding solutions.
  • Documentation: Create setup sheets and manufacturing documentation.
  • Floor Support: Assist machinists during prove-outs and production launches.
  • Continuous Improvement: Improve cycle times, setups, and process stability.
  • Cross-Functional Support: Partner with Quality, Engineering, and Operations.
  • Customer Programs: Support successful execution of complex manufacturing projects.
  • Mentorship: Help develop machinists and junior programmers.

Requirements
Qualifications
Required
  • 10+ years of CNC programming experience
  • Complex 5-axis programming experience
  • Strong GD&T and blueprint interpretation
  • Manufacturing process development experience
  • Siemens NX CAM experience
  • First article and production release experience
  • Manufacturing documentation experience

Preferred
  • Aerospace, defense, or medical manufacturing
  • Mill-turn programming experience
  • AS9100 manufacturing experience
  • Siemens or Heidenhain controls
  • Automation or lights-out manufacturing
  • Titanium or nickel alloy machining
  • Experience mentoring programmers or machinists

Benefits
  • Medical, dental, and vision insurance.
  • Company-paid life insurance.
  • 401(k) retirement plan with company match.
  • Paid time off and paid holidays.

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