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Senior Process Development Engineer Jobs in Huntsville, AL

Terry Young & Associates

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Senior Process Engineer - Manufacturing

Huntsville, AL · On-site

$130K - $145K/yr

Sr Process Engineer - Manufacturing, Building Products Plant located 70 miles West of Huntsville - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

Tarkett

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... The Group has close to 12,000 employees, 25 R&D centers, 8 recycling centers and 33 production ...

Tarkett

Senior Process Engineer

Huntsville, AL

$102K - $132K/yr

Tarkett is seeking a Senior Process Engineer to join the project team in Florence, Alabama. This ... The Group has close to 12,000 employees, 25 R&D centers, 8 recycling centers and 33 production ...

GE Appliances

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

GE Appliances

Senior Plastics Process Engineer

Decatur, AL · On-site

$95 - $130/hr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

GE Appliances

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

GE Appliances

Senior Plastics Process Engineer

Decatur, AL · On-site

$97K - $126K/yr

Join our team as a Senior Plastics Process Engineer and lead the development, optimization, and standardization of molding processes that improve safety, quality, delivery, and cost performance. In ...

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Senior Process Development Engineer information

See Huntsville, AL salary details

$71.5K

$115.5K

$162.5K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Huntsville, AL is $115,463.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,100.00 and $128,200.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Huntsville, AL?

For Senior Process Development Engineer jobs in Huntsville, AL, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Huntsville, AL look for?

The top searched job categories for Senior Process Development Engineer jobs in Huntsville, AL are:

What cities near Huntsville, AL are hiring for Senior Process Development Engineer jobs?

Cities near Huntsville, AL with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Huntsville, AL as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $115,463 per year, or $55.5 per hour.

Senior Process Engineer - Manufacturing

Terry Young & Associates

Huntsville, AL • On-site

$130K - $145K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago

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Job description

Sr Process Engineer - Manufacturing, Building Products


Plant located 70 miles West of Huntsville - Relocation Provided

Industrial building products - Salary $130,000-$145,000

I am currently recruiting for a Senior Process Engineer role (Rubber, Extrusion or Plastics experience) on behalf of a Manufacturer of Building Products used for commercial facilities with over $1 Billion in sales. This role will work in a plant environment at a plant location 70 Miles West of Huntsville, Alabama.


The Senior Process Engineer will be responsible for planning, designing and implementing manufacturing processes collaborating with the operations team to ensure quality product is delivered. This role will lead projects from concept to industrialization including design and layout of plant systems, equipment and production lines utilizing WCM tools, lean principles and Six Sigma to ensure efficiency.


The hiring manager is looking for 7-15 years of experience within a rubber, plastics or extrusion manufacturing environment including equipment installation and line extension experience. Must have a proven track record using World Class Mfg, Six Sigma or lean tools to streamline processes and optimize production and quality of products. Bachelor of Science degree in Mechanical or Chemical Engineering is required. The salary range is $130,000 - $145,000 and offers Full Benefits including healthcare, matching 401k, etc.

If you are interested in being considered for this position, please forward a word.doc attached version of your resume and I’ll give you a call to review the opportunity in full detail.

Thanks & Make it A Great Day!

Terry L. Young-Delgado, Recruiter

Terry Young & Associates

Executive & Technical Recruiting

Company Description

Manufacturer with over $1B in sales