1

Senior Process Development Engineer Jobs in Huntsville, AL

Sr. Manufacturing Engineer

Huntsville, AL · On-site

$78K - $110K/yr

This Senior Manufacturing Engineer will play a key role in New Product Introduction (NPI), production line development, fixture design, process optimization, and manufacturing readiness while ...

Showing results 21-40

Senior Process Development Engineer information

See Huntsville, AL salary details

$71.5K

$115.5K

$162.5K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Huntsville, AL is $115,463.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,100.00 and $128,200.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Huntsville, AL?

For Senior Process Development Engineer jobs in Huntsville, AL, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Huntsville, AL look for?

The top searched job categories for Senior Process Development Engineer jobs in Huntsville, AL are:

What cities near Huntsville, AL are hiring for Senior Process Development Engineer jobs?

Cities near Huntsville, AL with the most Senior Process Development Engineer job openings:

Infographic showing various Senior Process Development Engineer job openings in Huntsville, AL as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $115,463 per year, or $55.5 per hour.

Research Associate III/Sr, Process Development (2026-030-106)

Gannet BioChem

Huntsville, AL

Full-time

Re-posted 5 days ago


Job description

I. Essential Duties and Responsibilities

The Research Associate III / Senior Research Associate, Process Development role provides the incumbent an opportunity to strategically contribute to the process development for products and identify new market opportunities / potential products.

Process Development Responsibilities:

  • Adhere to all safety and company policies to create a safe environment.
  • Performs synthetic chemistry experiments to develop processes for new products.
  • Reviews, troubleshoots, and resolves issues observed during Process Development and Manufacturing to ensure adherence to specifications.
  • Interprets analytical results to determine next steps in manufacturing.
  • Makes recommendations for process improvements by using professional concepts in accordance with company objectives to solve a variety of problems.
  • Demonstrates technical proficiency, scientific creativity, collaboration with others, and ability to think independently.
  • Works on problems of moderate scope in which analysis of situation or data requires a review of identifiable factors.
  • Acts under general guidance to determine methods and procedures on new assignments.
  • Understands the rationale and broader business impact of assigned activities and analyzes complex technical and market data to draw actionable conclusions.
    Interfaces with various departments, customers and partners.
  • Trains others how to execute complex tasks.
  • Writes and contributes to technical and business documents containing multiple sources of information organized in a clear and logical manner with minimal revision required.
    Effectively prioritizes multiple tasks when time restraints are present.
  • Ensure compliance with industry regulations and company policies.

 

Technical Market Intelligence Responsibilities:

  • Conduct market research and competitive analysis to identify trends and opportunities, converting data into actionable insights.
  • Identify new market opportunities and customer segments.
  • Tracks and informs our target segments and the overall competitive environment.
  • Responsible for analyzing, segmenting and routinely tracking the target market(s) to identify business opportunities.
  • Define the scope of the catalog product offering to maximize identified market opportunities.
  • Identifies opportunities in our target segments using a range of databases to provide business development with qualified, out-bound leads.
  • Supports the marketing communications plan with the generation of technical marketing collateral.

II. Minimum Qualification Requirements

  • Bachelor's degree in chemistry or other related program is required. Master's degree is highly preferred.
  • A minimum of 5-8 years of cumulative relevant experience is required, including 4-6 years of chemical process development experience and 1-3 years of market analysis experience, such as monitoring external patents, publications, regulatory updates, or product management within the pharmaceutical, activated polymer, or life science materials industries.
  • Demonstrated ability to independently analyze complex technical and market data and develop actionable recommendations.
  • Experience mentoring, training, or providing technical guidance to others preferred.
  • Experience in activated polymers used for therapeutics, medical devices and/or diagnostics required.
  • Understanding of the pharmaceutical industry, regulatory landscape, and competitive environment.
  • Ability to analyze market trends, conduct research, and interpret data.
  • Strong communication, presentation, and interpersonal skills to effectively collaborate with cross-functional teams and stakeholders.
  • Experience in data mining, management and analytics.
  • Ability to optimize work processes to work efficiently and respond to business demands.
  • Self-motivated and action-oriented to drive activities for the business.
  • Values collaboration with leadership, internal teams, and other key stakeholders. Ability to work independently with minimal supervision at times.
  • Perform reactions and interpret analytical data.
  • Strong attention to detail.
  • Computer skills in Microsoft Office: Excel, Word, PowerPoint are required.   Experience with Market Intelligence and Research tools highly preferred.

III. Physical Requirements

  • Must be able to pass pre-employment drug screening and background check for employment consideration.
  • Performance of tasks essential to the job function may require the employee to work directly with, handle, or otherwise come into contact with chemicals or pharmaceutical agents.
  • Employees may be required to enroll in a medical surveillance program based on the potential exposure to certain health hazards encountered as a result of their job function.
  • Must be able to lift 25 lbs.
  • Must be able to stand for long periods of time.
  • May be required to perform tasks essential to the job function in areas that require the use of hearing protection devices.
  • Must be able to wear a respiratory protection (filtering face piece, half-face, full-face, or powered air purifying respirator, supplied air, or self-contained breathing apparatus) for certain tasks essential to the job function.