ZipRecruiter

Log In

1

Process Engineer Jobs in Birmingham, AL (NOW HIRING)

maclellanlive

Process Engineer

Woodstock, AL

As the Process Engineer, you are a part of Best people . You will utilize our Best Systems to troubleshoot mechanical and electrical systems in a production environment, delivering our customers the ...

MacLellan

Process Engineer

Woodstock, AL · On-site

As the Process Engineer, you are a part of Best people . You will utilize our Best Systems to troubleshoot mechanical and electrical systems in a production environment, delivering our customers the ...

Quanta Services

Process Engineer IV

Birmingham, AL

Lead process engineering scope across all project phases including: * Feasibility studies * Conceptual design * Detailed engineering * Procurement support * Construction support * Startup and ...

Quanta Services

Process Engineer II

Birmingham, AL

Quanta Power Solutions is seeking a motivated Process Engineer II to support the design and development of process systems for power generation projects, including simple-cycle gas turbine ...

Sirch Incorporated

Lead Paper Process Engineer

Birmingham, AL · On-site

$97K - $126K/yr

Lead Paper Process Engineer Job Summary: As the Lead Paper Process Engineer, responsibilities include development and delivery of the process engineering deliverables on time, within budget and ...

next page

Showing results 1-20

All JobsProcess Engineer JobsProcess Engineer Jobs in Birmingham, AL

Process Engineer information

See Birmingham, AL salary details

$46.4K

$86.2K

$133.6K

How much do process engineer jobs pay per year?

As of Jul 5, 2026, the average yearly pay for process engineer in Birmingham, AL is $86,238.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,800.00 and $96,500.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Birmingham, AL? The most popular types of Process Engineer jobs in Birmingham, AL are:
What are popular job titles related to Process Engineer jobs in Birmingham, AL? For Process Engineer jobs in Birmingham, AL, the most frequently searched job titles are:
What job categories do people searching Process Engineer jobs in Birmingham, AL look for? The top searched job categories for Process Engineer jobs in Birmingham, AL are:
What cities near Birmingham, AL are hiring for Process Engineer jobs? Cities near Birmingham, AL with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Birmingham, AL as of June 2026, with employment types broken down into 1% Locum Tenens, 95% Full Time, 1% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $86,238 per year, or $41.5 per hour.
Process Engineer

Process Engineer

Genesis Technical Staffing, Inc.

Birmingham, AL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 20 days ago

Job description

Process Engineer II

Location: Birmingham, AL
Pay: DOE

About this Role

We are seeking a Process Engineer II to support the design, development, and execution of process systems for power generation projects, including simple cycle gas turbine installations, combined cycle power plants, and reciprocating engine facilities. This role works closely with senior engineers and project managers to deliver safe, reliable, and efficient process engineering solutions throughout all phases of project execution.

Work Detail

  • Support process engineering activities from conceptual design through detailed engineering, procurement, construction, commissioning, and startup.
  • Develop and maintain process design basis documents, equipment lists, line lists, and tie-in schedules.
  • Prepare process calculations, equipment datasheets, and technical specifications for procurement packages.
  • Design and support balance-of-plant process systems, including:
    • Demineralized water treatment systems (RO, CEDI, mixed bed)
    • Closed cooling water and service water systems
    • Instrument air and plant air systems
    • Chemical dosing and wastewater handling systems
  • Perform equipment sizing calculations for tanks, vessels, pumps, compressors, and packaged systems.
  • Assist with vessel and tank design in accordance with applicable industry standards, including API 650 and ASME Section VIII.
  • Support process equipment selection and evaluate material compatibility for plant chemicals and operating conditions.
  • Develop, review, and maintain Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs).
  • Participate in HAZOP studies, design reviews, and interdisciplinary coordination meetings.
  • Collaborate with mechanical, piping, electrical, civil/structural, and environmental teams to ensure integrated project execution.
  • Support environmental permitting activities, emissions estimates, wastewater studies, containment design, and regulatory compliance efforts.
  • Assist with procurement support, vendor document reviews, construction packages, and field engineering activities.
  • Provide commissioning and startup support, including system troubleshooting and performance verification.
  • Conduct field visits and site assessments to support project development and execution.

Preferred Background

  • Bachelor’s or Master’s Degree in Chemical Engineering, Mechanical Engineering, or Petroleum Engineering from an accredited university.
  • Professional Engineer (PE) license preferred.
  • 2–4 years of industrial process engineering experience within power generation, chemical processing, energy, or EPC environments.
  • Familiarity with gas turbine power generation systems; combined cycle experience is a plus.
  • Experience with process simulation and hydraulic modeling software such as GT PRO, PIPE-FLO, or similar tools.
  • Working knowledge of AutoCAD Plant 3D and P&ID development preferred.
  • Understanding of process equipment, water treatment systems, utility systems, and applicable industry codes and standards.
  • Proficiency with Microsoft Office Suite (Excel, Word, PowerPoint, and Outlook).
  • Strong technical writing, communication, and organizational skills.
  • Ability to work independently while collaborating effectively with multidisciplinary and remote project teams.
  • Willingness to travel to project sites, customer facilities, and field offices as required.

Company Description

At Genesis, we love people. Our mission is to be a blessing in all we do while putting people to work. We specialize in partnering with candidates and clients to bring the right people together to accomplish great things.
Genesis Staffing provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.
By applying for this job, you agree to receive calls, AI-generated calls, text messages, or emails from Genesis Staffing and its affiliates, and contracted partners. Frequency varies for text messages. Message and data rates may apply. Carriers are not liable for delayed or undelivered messages. You can reply STOP to cancel and HELP for help. You can access our privacy policy at https://gtstaffing.com/privacy-policy/