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Process Engineer Jobs in Birmingham, AL (NOW HIRING)

Hikinex

PROCESS ENGINEER for Sirch Inc.

Birmingham, AL · On-site

Position Summary The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role ...

Croda

Process Engineering Manager

Alabaster, AL · On-site

Process Engineering Manager Croda is a FTSE100 organization driven around our purpose of Smart Science to Improve Lives™. With over 6,000 employees across 39 countries, we are focused on the ...

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Process Engineer information

See Birmingham, AL salary details

$46.4K

$86.2K

$133.6K

How much do process engineer jobs pay per year?

As of Jul 5, 2026, the average yearly pay for process engineer in Birmingham, AL is $86,238.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,800.00 and $96,500.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Birmingham, AL? The most popular types of Process Engineer jobs in Birmingham, AL are:
What are popular job titles related to Process Engineer jobs in Birmingham, AL? For Process Engineer jobs in Birmingham, AL, the most frequently searched job titles are:
What job categories do people searching Process Engineer jobs in Birmingham, AL look for? The top searched job categories for Process Engineer jobs in Birmingham, AL are:
What cities near Birmingham, AL are hiring for Process Engineer jobs? Cities near Birmingham, AL with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Birmingham, AL as of June 2026, with employment types broken down into 1% Locum Tenens, 95% Full Time, 1% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $86,238 per year, or $41.5 per hour.
PROCESS ENGINEER for Sirch Inc.

PROCESS ENGINEER for Sirch Inc.

Hikinex

Birmingham, AL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 17 days ago

Job description

Position Summary
The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role requires technical excellence in process design and coordination, as well as the ability to interface with clients, lead design efforts, and support field execution.
Ideal candidates will have broad industrial experience and the versatility to work across multiple sectors within a fast-paced, project-driven EPC environment.
Key Responsibilities
  • Promote a culture of safety, incorporating safety-related design principles into all process engineering work.
  • Plan, organize, and oversee process engineering activities, ensuring quality, schedule adherence, and budget performance.
  • Develop process design criteria, PFDs, P&IDs, mass and energy balances, and hydraulic calculations.
  • Specify and size process equipment, prepare data sheets, and assist with bid package development and technical bid evaluations.
  • Coordinate with clients to develop and clarify scope, design requirements, and technical expectations.
  • Interface with project management, construction, and other disciplines (mechanical, electrical, civil, controls) to ensure integrated project delivery.
  • Support estimating and proposal development, providing process scope, deliverables, and preliminary design data.
  • Review vendor documents and reconcile against process design documentation for technical alignment.
  • Perform and check engineering calculations, reports, and design studies to ensure accuracy and compliance with applicable codes and standards.
  • Participate in HAZOPs, design reviews, and constructability sessions to ensure safe, operable, and maintainable designs.
  • Provide field support during construction, startup, and commissioning, including troubleshooting and performance testing.
  • Assist with process optimization and system reliability improvements based on operational feedback.

Qualifications
  • Bachelor's degree in Chemical, Mechanical, or Process Engineering from an accredited institution (Master's preferred).
  • 5-30+ years of progressive process engineering experience on heavy industrial projects in EPC or plant environments.
  • Demonstrated experience in PFD/P&ID development, heat and material balances, equipment specification, and process simulation.
  • Strong familiarity with industry codes, standards, and safety regulations (ASME, API, NFPA, OSHA).
  • Experience in pulp & paper, chemical, manufacturing, or power facilities strongly preferred.
  • Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation).
  • Excellent communication and leadership skills with the ability to guide junior engineers and collaborate across disciplines.
  • Professional Engineer (PE) registration preferred or ability to obtain.
  • Willingness to travel for project-related activities as required.

Compensation and Benefits
  • Competitive compensation based on experience and project role.
  • Full-time employees are eligible for comprehensive benefits, including health, dental, vision, 401(k), and paid time off.
  • Contract roles available for senior professionals seeking project-based flexibility.

Why Join Us
  • Contribute to major design/build industrial projects that shape North America's infrastructure.
  • Join a team recognized for technical excellence, innovation, and construction integration.
  • Thrive in a safety-first culture that values teamwork, accountability, and career development.
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About Hikinex

Sourced by ZipRecruiter

Hikinex is a multi-channel integrated service provider designed to help Companies scale fast and drive more profit. We leverage diverse resources to provide Superior services at a fraction of the cost.

Industry

Strategic planning consulting services

Company size

51 - 200 Employees

Headquarters location

San Francisco, CA, US

Year founded

2016

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